WO2015132791A1 - Colorant-containing microcapsules - Google Patents

Colorant-containing microcapsules Download PDF

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Publication number
WO2015132791A1
WO2015132791A1 PCT/IL2015/050235 IL2015050235W WO2015132791A1 WO 2015132791 A1 WO2015132791 A1 WO 2015132791A1 IL 2015050235 W IL2015050235 W IL 2015050235W WO 2015132791 A1 WO2015132791 A1 WO 2015132791A1
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WO
WIPO (PCT)
Prior art keywords
microcapsules
layer
microcapsule
weight
wall
Prior art date
Application number
PCT/IL2015/050235
Other languages
French (fr)
Inventor
Danny Goldstein
Olga Privalova
Lior BEN-ALTABET
Yaniv MENACHEM
Hanan HAJ
Shaher Duchi
Original Assignee
Tagra Biotechnologies Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tagra Biotechnologies Ltd. filed Critical Tagra Biotechnologies Ltd.
Priority to CN201580021522.2A priority Critical patent/CN106232085A/en
Priority to KR1020167026833A priority patent/KR102329359B1/en
Publication of WO2015132791A1 publication Critical patent/WO2015132791A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • A61K8/11Encapsulated compositions
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/19Cosmetics or similar toiletry preparations characterised by the composition containing inorganic ingredients
    • A61K8/28Zirconium; Compounds thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/19Cosmetics or similar toiletry preparations characterised by the composition containing inorganic ingredients
    • A61K8/29Titanium; Compounds thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/33Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing oxygen
    • A61K8/36Carboxylic acids; Salts or anhydrides thereof
    • A61K8/361Carboxylic acids having more than seven carbon atoms in an unbroken chain; Salts or anhydrides thereof
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/30Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds
    • A61K8/33Cosmetics or similar toiletry preparations characterised by the composition containing organic compounds containing oxygen
    • A61K8/37Esters of carboxylic acids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/73Polysaccharides
    • A61K8/731Cellulose; Quaternized cellulose derivatives
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/18Cosmetics or similar toiletry preparations characterised by the composition
    • A61K8/72Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds
    • A61K8/81Cosmetics or similar toiletry preparations characterised by the composition containing organic macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • A61K8/8141Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • A61K8/8147Homopolymers or copolymers of acids; Metal or ammonium salts thereof, e.g. crotonic acid, (meth)acrylic acid; Compositions of derivatives of such polymers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q1/00Make-up preparations; Body powders; Preparations for removing make-up
    • A61Q1/02Preparations containing skin colorants, e.g. pigments

Definitions

  • the present invention in some embodiments thereof, relates to encapsulation and, more particularly, but not exclusively, to newly designed colorant-containing microcapsules and to compositions and/or formulations such as, for example, cosmetic formulations, containing same.
  • compositions for topical applications comprising various colorants are known in the art.
  • Previous attempts to use protected colorants in dermal applications were mostly focused towards hydrophobic or solid decorative cosmetics such as make-up, lipstick, blush, and powder products.
  • U.S. Patent Nos. 5,320,835 and 5,382,433 disclose "activatable" dormant colored particles or pigments and cosmetic formulations comprising same and further comprising a colored base phase, and colorant entrapping substrate particles dispersed in said base phase.
  • the encapsulated colorants are said to be released into the base phase when mechanical action is applied to the cosmetic formulation, and produce an intense shade in the color of the base phase, whereas the colorant entrapping substrate particles entrap the released colorants and produce a subtle shade in the color of the base phase.
  • the encapsulated pigments are made by a coacervation method.
  • U.S. Patent No. 5,380,485 discloses colored cosmetic compositions, comprising particulate fillers coated with polymer that is combined with colorants, and their application in decorative cosmetics.
  • U.S. Patent Application having Publication Nos. 2005/0031558 and 2005/0276774 disclose a personal care or cosmetic composition containing microparticles comprising a shatter resistant blend of distinct colorants microencapsulated within a polymer matrix, preferably a cross-linked polymer matrix that does not allow any of the entrapped colorant to be released even under prolonged use.
  • the matrix polymer is preferably transparent or translucent such that the blend of encapsulated colorants provides the coloring of the cosmetic product itself and of the skin upon application of the cosmetic composition.
  • the microparticles disclosed in 2005/0276774 further contain secondary particles (i.e. hydrophobic polymers different from those of the matrix polymer) that are distributed throughout the matrix.
  • secondary particles i.e. hydrophobic polymers different from those of the matrix polymer
  • 4,756,906 discloses decorative cosmetic compositions containing a first colorant and microcapsules containing a solvated second colorant, different from the first colorant. Upon rupture of the microcapsules, the coloration of the encapsulated pigment is added into the composition thereby altering its color characteristics.
  • compositions comprising at least one encapsulated pigment and at least one skin coloring agent chosen from self-tanning agents and melanogenesis activators.
  • the composition develops a slow, long-term color after application to the skin due to the biological action of the self-tanning agents or the melanogenesis activators, while encapsulated pigments provides immediate coloring of the skin.
  • the pigments are said to be invisible in the composition by virtue of their encapsulation, but are readily released from their capsules and become apparent when applied to the skin through breaking of the capsules by pressure exerted during application of the composition to the skin.
  • WO 2004/075679 discloses rigid, non-rupturable microcapsules containing a blend of at least two coloring agents and compositions comprising them, which do not change their color upon application onto the skin.
  • the microcapsules are non- rupturable due to the use of cross-linked polymeric matrix comprising polymers that have a glass transition temperature (Tg) higher than 80 °C.
  • U.S. Patent No. 6,932,984 by the present assignee, discloses single- and double- layer microcapsules and a method for microencapsulation of substances by the solvent removal method using non-chlorinated solvents. The method is based on physical processes which do not cause any change of original physical and/or chemical properties, biological activity, and safety of raw materials during the process.
  • U.S. Patent No. 7,838,037 discloses double-layer and/or triple-layer microcapsules, designed to rupture by a slight mechanical action such as rubbing or pressing on the skin, and thereby immediately release their encapsulated content.
  • These microcapsules are prepared by the solvent removal method using non- chlorinated solvents. This method affords physical stability to the microcapsules, high ability to entrap the active agents, protection of the active agents inside the microcapsules, and prevention of the diffusion of the microencapsulated active agents to the external water phase in a water-based preparation.
  • WO 2009/138978 discloses cosmetic compositions for dermal/topical application comprising double-layer, rupturable microcapsules which contain one or more microencapsulated colorants, and active substances. When applied to the skin, such compositions produce an immediate color change effect indicating the delivery to the skin of the active substances contained in said compositions.
  • the effectiveness of protection or masking by single-layer microencapsulation depends on the chemical structure, molecular weight and physical properties of the microencapsulated ingredient.
  • the known methods of single- layered microencapsulation do not provide an adequate protection from leaking and/or a satisfying masking effect, and hence the use of single-layered microcapsules may result in coloring of the cosmetic composition before it is applied to the skin.
  • a multi-layer microcapsule comprising an inner core microcapsule and at least one outer shell enveloping the inner core microcapsule, the inner core microcapsule comprising a core which comprises a colorant, the core being enveloped by a shell comprised of a first wall-forming material, and the at least one outer shell comprising a second wall forming material, a fatty acid salt, and an opaque substance.
  • the at least one outer shell further comprises a plasticizer.
  • the plasticizer is selected from the group consisting of triethyl citrate, tricaprylin, trilaurin, tripalmitin, triacetin, acetyltriethyl citrate, paraffin oil, and any combination thereof.
  • the plasticizer is triethyl citrate.
  • an amount of the plasticizer ranges from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5% to about 6.0%, or from about 2.0 % to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0% to about 6.0%, or from about 3.5% to about 6.0%, or from about 3.5% to about 5.5%, or from about 3.5% to about 5.0%, or is about 4.5% by weight, of the total weight of the microcapsule.
  • the at least one outer layer further comprises a dispersing agent, capable of dispersing the colorant upon application on the skin.
  • the dispersing agent is an ester of a fatty acid.
  • an amount of the dispersing agent ranges s from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5% to about 6.0%, or from about 2.0% to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0 % to about 6.0%, or from about 3.5% to about 6.0%, or from about 4% to about 6%, of the total weight of the microcapsule.
  • the opaque substance is selected from the group consisting of Ti0 2 , zinc oxide, alumina, boron nitride, talc, kaolin, mica and any combination thereof. According to some of any of the embodiments described herein, an amount of the opaque substance ranges from about 1% to about 90%, or from about 30% to about 90%, or from about 30% to about 60%, by weight of the total weight of the microcapsule.
  • the opaque substance is Ti0 2 , and wherein an amount of Ti0 2 ranges from about 10% to about 80%, or from about 30% to about 80%, or from about 30% to about 60%, by weight, of a total weight of the microcapsule.
  • the fatty acid salt comprises one or more fatty acyls independently selected from the group consisting of stearic acid, arachidic acid, palmitoleic acid, oleic acid, linoleic acid, linolaidic acid, arachidonic acid, myristoleic acid and erucic acid.
  • the fatty acid salt is selected from the group consisting of magnesium stearate, magnesium oleate, calcium stearate, calcium linoleate, and sodium stearate.
  • the fatty acid salt is magnesium stearate.
  • an amount of the fatty acid salt ranges from about 0.05% to about 5%, or from about 0.1% to about 3%, or from about 0.2% to about 3%, or from about 0.5% to about 3%, or from about 0.5% to about 2.0%, or from about 1.0% to about 2.0%, % by weight, of the total weight of the microcapsule.
  • the multi-layer microcapsule comprises magnesium stearate in an amount within a range of from 1.0% to about 2.0% by weight, Ti0 2 in an amount within a range of from about 30% to about 75% by weight and a dispersing agent in an amount within a range of from about 4% to about 6% by weight, of the total weight of the microcapsule.
  • an amount of the inner core microcapsules ranges from about 10% to about 70%, or from about 10% to about 50% by weight of the total weight of the microcapsule.
  • each of the first and second wall-forming material independently comprises a polymer or copolymer selected from the group consisting of polyacrylate, a polymethacrylate, a cellulose ether, a cellulose ester, and any combination thereof.
  • the polymer or copolymer is selected from the group consisting of a polyacrylate, a polymethacrylate, acrylate/ammonium methacrylate copolymer, ammonium methacrylate copolymer type B, low molecular weight (about 15,000 Dalton) poly(methyl methacrylate) -co - (methacrylic acid), poly(ethyl acrylate)-co-(methyl methacrylate)-co-(trimethy lammmonium-ethyl methacrylate chloride), poly(butyl methacrylate)-co-(2-dimethy laminoethyl methacrylate)-co-(methyl methacrylate), polyistyrenej-co-fmaleic anhydride), copolymer of octylacrylamide, cellulose ether, cellulose ester, poly(ethylene glycol)-black-poly(propylene glycol)-black-poly(ethylene
  • the second wall forming material comprises a polymer or copolymer selected from the group consisting of an acrylate/ammonium methacrylate copolymer, cellulose acetate and a combination thereof.
  • an amount of the second wall-forming material ranges from about 5% to about 70%, or from about 5% to about 50%, or from about 5 % to about 40%, or from about 5% to about 30%, by weight, of the total weight of the microcapsule.
  • the multi-layer microcapsule comprises the inner core microcapsules in an amount ranging from about 10% to about 50% by weight, the second wall-forming polymer or copolymer in an amount ranging from about 5% to about 30% by weight, magnesium stearate in an amount ranging from about 0.5% to 1% by weight, Ti0 2 in an amount ranging from about 25% to about 50% by weight and a dispersing agent in an amount ranging from about 1% to about 6%, by weight, of the total weight of the microcapsule.
  • the multi-layer microcapsule is a double layer microcapsule.
  • the multi-layer microcapsule is characterized by lightness values (L*) in the range of 60-100 on a lightness scale of an X-Rite measurement system. According to some of any of the embodiments described herein, the multi-layer microcapsule is stable upon incubation in a gel formulation for at least 3 month at 40 °C, while stirring.
  • composition comprising a plurality of multi-layer microcapsules, at least a portion of the multi-layer microcapsules comprising a plurality of colorant-containing microcapsules as described herein in any of the respective embodiments and any combination thereof.
  • the multi-layer microcapsules in the plurality of colorant-containing microcapsules are the same or different.
  • the plurality of multi-layer microcapsules have a mean size within a range of about 50 ⁇ to about 350 ⁇ .
  • a process of preparing multi-layer color-containing microcapsules comprising:
  • first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, optionally a dispersing agent, and a first partially water- miscible organic solvent with a first aqueous continuous phase saturated with the organic solvent and comprising an emulsifier, to thereby obtain a first multi-component emulsion, wherein either the first organic phase or the first aqueous phase further comprises an opaque substance and/or single-layer microcapsules, each of the single- layer microcapsules comprising a core comprising a colorant or a blend of colorants enveloped by a shell comprised of a first wall-forming material;
  • step (c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
  • the process further comprises isolating the microcapsules following step (b).
  • the process further comprises drying and sifting the microcapsules, to thereby obtain a free flowing powder of the microcapsules.
  • the wall- forming polymer is acrylate/ammonium methacrylate copolymer, ammonium methacrylate copolymer type B, cellulose ethyl ether, cellulose ethyl ester, or any combination thereof.
  • the organic solvent is selected from ethyl acetate, ethanol, ethyl formate, or any combination thereof.
  • the plasticizer is selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
  • the opaque substance is selected from Ti0 2 , zinc oxide, alumina, boron nitride, talc, kaolin, mica and any combination thereof.
  • the wall- forming polymer comprises acrylate/ammonium methacrylate copolymer, ethyl cellulose or a combination thereof;
  • the organic solvent partially miscible with water is ethyl acetate;
  • the dispersing agent is an ester of a fatty acid;
  • the fatty acid salt is magnesium stearate and the opaque substance comprises titanium dioxide.
  • the multi-layer colorant-containing microcapsules obtained by the process are as defined in any one of the respective embodiments. Namely, the process is for preparing microcapsules as described herein.
  • the plurality of multi-layer colorant-containing microcapsules described herein are prepared according to the process as described herein. According to an aspect of some embodiments of the present invention there is provided a cosmetic or cosmeceutical formulation comprising the composition comprising the microcapsules as described herein.
  • the formulation further comprises a cosmetically or cosmeceutically acceptable carrier.
  • the formulation is formulated as an oil-in-water emulsion, oil-in-water-in-oil emulsion, water-in-oil emulsion, a water-in-oil-in-water emulsion, an aqueous formulation, an anhydrous formulation, a silicon-based formulation and a powder formulation.
  • the formulation is in the form of a gel, a powder, cream, foam, lotion, ointment, spray, oil, paste, milk, suspension, aerosol, or mousse.
  • FIG. 1 is an image presenting 3 dishes containing powder that comprises commercial microcapsules encapsulating red, black or yellow colorants (upper dishes) and three dishes containing powders comprising exemplary microcapsules of some embodiments of the invention, encapsulating the same red, black or yellow colorants (lower dishes), as described in Examples 5, 6 and 7, respectively.
  • FIG. 2 presents images of three pairs of vials, the left vial in each pair containing a basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (RedCap New, Black Cap New and YellowCap), as described in Examples 8, 9 and 10, and the right vial in each pair containing commercial microcapsules (RedCap 1, Black Cap 1 and YellowCap 1).
  • a basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (RedCap New, Black Cap New and YellowCap), as described in Examples 8, 9 and 10, and the right vial in each pair containing commercial microcapsules (RedCap 1, Black Cap 1 and YellowCap 1).
  • FIG. 3 is an image presenting 3 dishes containing powder that comprises commercial microcapsules encapsulating red, black or yellow colorants (lower dishes) and three dishes containing powders comprising exemplary microcapsules of some embodiments of the invention, encapsulating the same black, red or yellow colorants (upper dishes), as described in Examples 8, 9 and 10.
  • FIG. 4 presents images of three pairs of vials, the right vial in each pair containing a basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (Cameleon Yellow, CameleonRed, CameleonBlack), and the left vial in each pair containing commercial microcapsules (RedCap 1, Black Cap 1 and YellowCap 1).
  • FIGs. 5A-B present data obtained in X-rite measurements for exemplary red colorant-containing microcapsules according to some embodiments of the invention (CameleonRed, Example 8), compared to commercial microcapsules (RedCap 1), and show comparative images taken at the same photographic conditions (FIG. 5A) and comparative graphs showing the reflectance percentage as function of the wavelength (FIG. 5B).
  • FIGs. 6A-B present data obtained in X-rite measurements for exemplary black colorant-containing microcapsules according to some embodiments of the invention (CameleonBlack, Example 9), compared to commercial microcapsules (BlackCap 1), and show comparative images taken at the same photographic conditions (FIG. 6A) and comparative graphs showing the reflectance percentage as function of the wavelength (FIG. 6B).
  • FIGs. 7A-B present data obtained in X-rite measurements for exemplary yellow colorant-containing microcapsules according to some embodiments of the invention (CameleonYellow, Example 10), compared to commercial microcapsules (YellowCap 1), and show comparative images taken at the same photographic conditions (FIG. 7A) and comparative graphs showing the reflectance percentage as function of the wavelength (FIG. 7B).
  • FIGs. 7A-B present data obtained in X-rite measurements for exemplary yellow colorant-containing microcapsules according to some embodiments of the invention (CameleonYellow, Example 10), compared to commercial microcapsules (YellowCap 1), and show comparative images taken at the same photographic conditions (FIG. 7A) and comparative graphs showing the reflectance percentage as function of the wavelength (FIG. 7B).
  • the present invention in some embodiments thereof, relates to encapsulation and, more particularly, but not exclusively, to newly designed colorant-containing microcapsules and to compositions and/or formulations such as, for example, cosmetic formulations, containing same.
  • the present inventors have modified the known solvent removal microencapsulation technique for encapsulating colorant within opaque, multi-layer microcapsules that, on one hand, exhibited unexpected stability when compounded in industrial processes and when maintained in aqueous environment, significantly enhanced masking of the colorants encapsulated therein and provided an adequate protection from "bleeding" effect within the cosmetic formulation and, on the other hand, were readily rupturable only by applying a mechanical pressure/shear force such as rubbing action of a formulation into skin, thereby releasing the encapsulated color.
  • the modified solvent removal method is based on physical processes which do not cause any change of original physical and/or chemical properties and safety of raw materials during the process.
  • This method affords physical stability of the microcapsules, high ability to entrap the colorants, protection of the colorants inside the microcapsules, and prevention of the diffusion of the microencapsulated colorants to the external medium in both oil-based and water-based preparations (before application).
  • the present inventors have designed and successfully practiced a novel methodology for obtaining stable formulations, effectively concealing the color of microencapsulated colorant contained therein, and exhibiting exceptional long term visual effect before application, smooth and pleasant spread of the microcapsules upon application and immediate release of the encapsulated colorant by mere rubbing the formulations on the skin.
  • the present inventors have demonstrated that basic body lotion formulations, as well as pressed powders, comprising color-containing microcapsules prepared using the methodology as described herein, were significantly lighter and brighter in color compared to corresponding formulations comprising colorant- containing microcapsules made by a solvent removal method as previously described. Moreover, the present inventors have demonstrated that the color-containing microcapsules provided herein were stable in gel formulations up to at last three months when kept at 40 °C under continuous stirring.
  • the particles generally have a core- shell structural feature, namely it is comprised of at least two polymeric shells and a core that comprises the colorant or may be consisted of the colorant, enveloped by these shells.
  • the multi-layer microcapsule is featured as comprising an inner core microcapsule comprising a core which comprises a colorant, being enveloped by a shell comprised of a first wall-forming material, and at least one additional outer shell comprised of a second wall forming material enveloping said inner core microcapsule (comprising the colorant-containing core and a shell of a first wall-forming material).
  • Each shell in the multi-layered microcapsules is typically and independently applied as a wall-forming material (e.g., a first, second, third and so forth wall-forming materials forming the first, second, third, and so forth, outer shells, respectively), and serves as a membrane for the encapsulated substance.
  • a wall-forming material e.g., a first, second, third and so forth wall-forming materials forming the first, second, third, and so forth, outer shells, respectively
  • One or more of the outer shells in the colorant-containing microcapsules provided by the present embodiments is opaque by virtue of an opaque substance comprised therein, and further contains a fatty acid salt.
  • the outer shells may further contain a plasticizer to control its hardness and/or a dispersing agent that facilitates the smooth spread of pigments on the skin, and are designed such that the microcapsules are rupturable upon rubbing or pressing on the skin.
  • microcapsules of the present embodiments are suitable for inclusion in topical, e.g., cosmetic, cosmeceutical and pharmaceutical (e.g., dermatological) applications. While applied to the skin, the microcapsules are capable of being ruptured upon application of shear forces such as rubbing and pressing on the skin, but they remain intact in the formulation itself before application, and exhibit exceptional stability in water-based formulations as well as in other formulations.
  • the microcapsules are hard enough to avoid destruction of the shells and realization of the content during production processes such as isolation, drying, sieving, etc.
  • microcapsules The microcapsules:
  • a multi-layer microcapsule comprising an inner core microcapsule comprising a core which comprises a colorant and being enveloped by a first shell comprised of a first wall-forming material; and at least one outer shell comprised of a second wall forming material enveloping the inner core microcapsule.
  • Such multi-layer microcapsules are also referred to herein as colorant-containing microcapsules.
  • a core of a multi-layer microcapsule as described herein comprises a core-shell microcapsule, which is referred to herein as an inner core microcapsule, or an inner core-shell microcapsule.
  • the inner core microcapsule comprises a core, which comprises, or consists of, a colorant or a blend of colorants, and a shell enveloping the core, which is referred to herein as a first shell or a first outer shell.
  • the shell of the inner core microcapsule comprises a first wall-forming polymer, as described herein, and may optionally further comprise a plasticizer, as described herein.
  • the inner core- shell microcapsule is enveloped by a second outer shell, and optionally by third, fourth and so on, outer shells, each enveloping the preceding shell.
  • a multi-layer microcapsule as described herein comprises one outer shell enveloping an inner core-shell microcapsule, thereby forming a double- layer (or double-layered) microcapsule, or can comprise two outer shells, thereby forming three-layer (or three-layered), or three or more outer shells, collectively referred to as multi-layer (or multi-layered) microcapsules.
  • Double-layer microcapsules comprise one outer shell enveloping the inner core microcapsules
  • triple-layer microcapsules comprise two sequential outer shells enveloping the inner core microcapsules.
  • the multi-layer microcapsules containing the colorants as described herein are prepared by a modified solvent removal method, as described in the Examples section that follows.
  • a mean size of the microcapsules as described herein is within a range of from about 50 ⁇ to about 350 ⁇ , or from about 50 ⁇ to about 150 ⁇ , including any intermediate value or subranges therebetween.
  • one or more of the outer shells comprises, in addition to the wall-forming material, a fatty acid salt, and an opaque substance, as described herein.
  • the multi-layered microcapsules are characterized by a color significantly lighter when compared to previously described microcapsules, which differ from the microcapsules provided herein by the absence of a fatty acid salt in their wall-forming material and/or by the preparation process thereof.
  • a lightness of the microcapsules is measured using the X-Rite measurement technique, and is expressed by L*a*b* values, or, alternatively, by comparative DL* values on the lightness scale (L*), as the lightness difference compared to similar microcapsules, containing the same colorant, but not containing fatty acid salts, and which are prepared using a previously described solvent removal method.
  • a lightness of the microcapsules is measured using the X-Rite measurement technique, is expressed by the lightness scale (L*), and is higher than 60, higher than 70, higher than 80 or higher than 90. In some embodiments the lightness is in the ranges of 60-100 in the lightness scale L*.
  • the lightness of the microcapsules of some exemplary embodiments, containing red, yellow or black colorants was measured using the X-Rite measurement technique, and it was observed, as described, for example, in Example 13 herein, that the lightness values on the lightness scale (L*) were higher by 4-25 (as reflected by the measured DL*s values, relative to the lightness of exemplary similar commercial microcapsules that contained the same colorants, but did not contain fatty acid salts and were prepared using a different solvent removal method.
  • Figures 1-4 a visual, qualitative comparative measurements of color lightness of formulations containing either microcapsules according to exemplary embodiments of the invention or commercial microcapsules as described herein, both containing the same colorants, have been made. It is shown that powders ( Figures 1 and 3) and basic body lotions ( Figures 2 and 4) that comprised the microcapsules of exemplary embodiments of the present invention were significantly lighter and brighter compared to powders and lotions that contained commercial microcapsules encapsulating the same black, red or yellow colorants.
  • microcapsules of these exemplary embodiments comprise Ti0 2 in their outer wall-forming material, and it is assumed that the Ti0 2 is uniformly enveloping the polymeric shell (first outer shell) of the inner core microcapsule and that, without being bound by any particular theory, this accounts for the lighter color.
  • a fatty acid salt accounts for enhanced adhesion of the opaque substance and optionally of the outer polymeric shells to the inner core microcapsule, further accounting for the lighter color and improved stability of the microcapsules.
  • a multi-layer microcapsule as described herein is rupturable or breakable when applied to the skin; that is, a microcapsule as described herein remains intact in the formulation, including water-based formulation, and during industrial processes, but readily breaks when pressed of rubbed on the skin.
  • the non-breakability of the microcapsules before topical application thereof is routinely assessed by monitoring (e.g., using a light microscope) the ability of the microcapsules in a basic cream or lotion to sustain their size and shape when subjected to low shear mixing at e.g., 40-600 (or 80-100) rpm for 5-10 minutes at room temperature and at 40 °C.
  • a change of less than 10% in the microcapsule size is indicative of the non-breakability of the microcapsules upon routine industrial processes.
  • the multi-layer microcapsules provided herein have shown exceptional stability in water-based formulations in general and in gel formulation in particular.
  • the durability of the multi-layer microcapsules provided in exemplary embodiments of the present invention in gel formulation was tested. It was observed that a carbomer gel formulation containing about 3% by weight of exemplary microcapsules of the present embodiments containing red, yellow or black was incubated at 40 °C for at least 3 months, under continuous stirring, yet the color of the gel was not changed, namely no color leaked from the microcapsules to the gel, and at least 90% of the microcapsules maintained their shape and size throughout the long incubation.
  • the wall-forming material is a material that has the wall-forming material:
  • each of the wall forming materials forming the shells comprises a wall-forming polymer or co-polymer.
  • one or more of the outer shells further comprises an opaque substance and a fatty acid salt, and may optionally further comprise a plasticizer and/or a dispersing agent.
  • wall-forming polymer which is also referred to herein as “wall- forming polymeric material” refers to a polymeric material (e.g., a polymer or copolymer) or a combination of two or more different polymeric materials, as defined herein, which form a component of the external wall or layer or shell of the microcapsules.
  • polymer shell refers to a polymer layer comprised of the wall-forming polymer(s).
  • the wall-forming polymer is selected so as to sustain shear forces applied while being compounded in industrial processes, but, nevertheless, so as to provide microcapsule which are rupturable when applied (e.g., rubbed or pressed) on the skin.
  • each of the wall-forming polymeric materials independently comprises a polymer containing a sufficient amount of functional groups which are capable of forming hydrogen bonds.
  • one or more, or each, of the polymeric materials forming the two or more shells comprises hydrogen bond-forming functional groups featuring 4- 40 weight percents of total polymer weight.
  • Hydrogen bond-forming functional groups include, but are not limited to, functional groups which comprise one or more electron- donating atom(s) such as oxygen, sulfur and/or nitrogen.
  • the hydrogen bond-forming groups include carboxylic acid, carboxylate, hydroxy, or any combination thereof.
  • one or more, or each, of the wall-forming polymeric materials forming the two or more shells comprises a polyacrylate, a polymethacrylate, a cellulose ether or ester, or any combination thereof.
  • Exemplary wall-forming polymeric materials include, but are not limited to, polyacrylate, a polymethacrylate, low molecular weight poly(methyl methacrylate)-co- (methacrylic acid) (e.g., 1:0.16), poly(ethyl acrylate)-co-(methyl methacrylate)-co- (trimethylammmonium-ethyl methacrylate chloride) (e.g., 1:2:0.1) (also known as Eudragit® RSPO), poly(butyl methacrylate)-co-(2-dimethylaminoethyl methacrylate)- co-(methyl methacrylate) (e.g., 1:2: 1), poly(styrene)-co-(maleic anhydride), copolymer of octylacrylamide, cellulose ethers, cellulose esters, poly(ethylene glycol)-Woc£- poly(propylene glycol)-Woc£-poly(ethylene glycol), PLA (
  • the wall-forming polymeric material of at least one of the outer shells comprises a cellulose ether or ester such as, but not limited to, methyl cellulose, ethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl cellulose, cellulose acetate, cellulose acetate phthalate, cellulose acetate butyrate and hydroxypropyl methyl cellulose acetate phthalate.
  • a cellulose ether or ester is used in the polymeric material, it preferably contains about 4-20 % hydroxyl groups which are free to form hydrogen bonds (e.g., hydroxyl groups which are not alkylated or acylated).
  • the first outer shell, of the inner core microcapsules comprises a wall-forming material as described in U.S. Patent No. U.S. Patent No. 6,932,984, which is incorporated by reference as if fully set forth herein.
  • the wall-forming material of one or more of the second, third, and so forth outer shells comprises an acrylate/ammonium methacrylate copolymer such as, for example, Eudragit® RSPO.
  • the wall-forming material of one or more of the second, third, and so forth outer shells comprises a combination of the above-mentioned polymers such as, but not limited to, combinations of acrylate/ammonium methacrylate copolymer (e.g., Eudragit ® RSPO) with either poly(methyl methacrylate)-co-(methacrylic acid) or cellulose acetate.
  • the wall-forming material of one or more of the second, third, and so forth outer shells comprises cellulose ester such as cellulose acetate.
  • the wall-forming material of one or more of the second, third, and so forth outer shells comprises a combination of cellulose acetate and acrylate/ammonium methacrylate copolymer (e.g., Eudragit ® RSPO) or poly(methyl methacrylate)-co-(methacrylic acid).
  • a weight ratio therebetween can range from 10: 1 to 1: 1, and can be, for example, 5: 1, 4: 1, 3: 1, 2: 1, or 3:2, including any intermediate values and subranges therebetween.
  • each of the outer shells in the microcapsules described herein e.g., a first wall-forming material of the inner microcapsule, a second wall-forming material of a first outer shell enveloping the inner microcapsule, and optionally a third wall-forming material of a second outer shell enveloping the first outer shell, and so forth
  • a first wall-forming material of the inner microcapsule e.g., a first wall-forming material of the inner microcapsule, a second wall-forming material of a first outer shell enveloping the inner microcapsule, and optionally a third wall-forming material of a second outer shell enveloping the first outer shell, and so forth
  • the wall forming material of the first and second outer shells is different.
  • the second wall-forming material comprises cellulose acetate, acrylate/ammonium methacrylate copolymer (e.g., Eudragit ® RSPO) or a combination thereof.
  • the total amount (weight/weight) of the wall-forming polymeric material(s) of the outer shells (excluding the inner capsules) in the total microcapsule weight can be within a range selected from about 5% to about 70%, from about 5% to about 50%, from about 5% to about 40%, or from about 5% to about 30%, or from about 8% to about 21%, by weight, including any subranges and any intermediate values therebetween.
  • an amount of the wall-forming polymeric material(s) of the outer shells (excluding the inner capsules) of the total microcapsule weight can be within a range of from 5% to 20% or from 5% to 20% by weight.
  • the shells of the microcapsules can independently be opaque, semi-opaque or non-opaque (transparent).
  • at least one of the outer shells for example, the most outer shell, is opaque.
  • opacity of the outer shell of the multi-layer microcapsules is obtained by an opaque substance.
  • an "opaque substance” is a substance which is non-transparent and blocks at least 70% of the light passing therethrough.
  • opaque outer shell blocks 70% to 100% of the light.
  • Semi-opaque outer shell blocks up to 50% of the light.
  • Non-opaque or transparent outer shell blocks no more than 30% of the light passing therethrough.
  • opacity and “opaque” refer to herein to UV-vis light, such as, for example, daylight.
  • Exemplary opaque substances include, but are not limited to, Ti0 2 , zinc oxide, alumina, boron nitride, talc, mica and any combination thereof.
  • the total amount of opaque substances in at least one outer shell is within a range of from about 1% to about 90%, or from about 10% to about 90%, or from about
  • the opaque substance is, or comprises, Ti0 2 , and in some embodiments, an amount of Ti0 2 is within a range of from about 10% to about 85%, or from about 30% to about 80%, or from about 30% to about 75%, or from about 30% to about 60%, by weight, of the total weight of the microcapsule, including any subranges and any intermediate values therebetween.
  • the opaque substance comprises Ti0 2 in combination with boron nitride.
  • a fatty acid salt (A fatty acid salt:
  • a technical feature of the multi-layer microcapsules of the present embodiments which is assumed to account for their ability to sustain opacity and remain stable in water-based environment, is that one or more of the outer shells comprises a fatty acid salt.
  • the outer shell which comprises an opaque substance as described herein in any one of the respective embodiments further comprises a fatty acid salt as described herein in any one of the respective embodiments.
  • a fatty acid salt comprises a long hydrophobic hydrocarbon chain (e.g., of 4 to 30 carbon atoms in length) carboxylate anion (a fatty acyl) and a cation, as depicted in the following formula:
  • R is a substituted or unsubstituted, liner or branched hydrocarbon chain of 4 to 30 carbon atoms
  • M+ is a cation, preferably a metal cation
  • n is an integer representing the number of fatty acyls that interact with the cation, and also represents the charge number of the cation (e.g., 1, 2, 3, etc.).
  • the fatty acids salts that are used in some of any of the embodiments of the present invention may contain 1 to 3 fatty acyl chains, each chain, independently, comprising 4 to 30 or 8 to 24 carbon atoms (C8-C24) in length.
  • the fatty acid salt can be a salt of a monovalent, divalent or trivalent metal ion or a salt of an organic cation.
  • a monovalent metal ion can be, for example, Na + , K + , Cs + , Li + ; a divalent metal ion is selected from Mg 2+ , Ca 2+ , Fe (II), Co 2+ , Ni 2+ , Cu 2+ , Mn 2+ , Cd 2+ , Sr 2+ or Zn 2+ ; a trivalent metal ion can be, for example, Fe(III), La 3+ , Eu 3+ or Gd 3+ ; an organic cation can be, for example, ammonium, sulfonium, phosphonium or arsonium.
  • the fatty acyl can be derived from fatty acids such as, but not limited to, stearic acid, arachidic acid, palmitoleic acid, oleic acid, linoleic acid, linolaidic acid, arachidonic acid, myristoleic acid and erucic acid. Other fatty acids are also contemplated. Without being bound by any particular theory, it is assumed that the hydrocarbon chain minimizes contact with aqueous environment, while the ionic cation head forms ionic interactions with water molecules and anionic substances.
  • the long hydrophobic chains of the fatty acid carboxylate spontaneously wrap themselves around the hydrophobic outer shell of the inner core microcapsules while pointing their ionic heads towards the aqueous surrounding, thereby either being solvated by water molecules, or, most often, attracting anionic compounds or compounds with partially-negative charge.
  • the cation of the fatty acid salts most probably attracts the particles of an opaque substance and optionally the free carboxylic and/or hydroxyl groups of the wall-forming polymer dispersed in the aqueous emulsion, resulting in a better adhesion of both the opaque substance and the polymeric material to the outer layer of the inner core microcapsules and hence provide efficient masking of the colorant in the inner core microcapsules, while producing multi-layer microcapsules, with the final outcome being microcapsules characterized by lighter color, as defined herein.
  • Fatty acid salts may be used in the preparation of single-layer microcapsules while being added to the organic phase together with the encapsulated material, and the wall-forming polymer, with or without the opaque substance.
  • an aqueous phase containing an opaque substance such as Ti0 2
  • the fatty chains will spontaneously wrap around the encapsulated substance and their polar/ionic heads will interact with the oppositely charged opaque substance as well as with oppositely charged groups on the polymer, thereby enhancing the formation of an opaque polymeric envelope surrounding a core comprising the encapsulated material.
  • Exemplary fatty acid salts include, but are not limited to, magnesium stearate, magnesium oleate, calcium stearate, calcium linoleate, sodium stearate, magnesium arachidonate, magnesium palmitate, magnesium linoleate, calcium arachidonate, calcium myristoleate, sodium linoleate, calcium linoleate, sodium stearate, potassium stearate, sodium laurate, sodium myristate, sodium palmitate, potassium laurate, potassium myristate, potassium palmitate, calcium laurate, calcium myristate, calcium palmitate, zinc laurate, zinc myristate, zinc palmitate, zinc stearate, magnesium laurate, and magnesium myristate.
  • the fatty acid salt is magnesium stearate.
  • the fatty acid salt is usually in an amount within a range of from about 0.05% to about 5%, or from about 0.1% to about 45%, or from about 0.2% to about 4%, or from about 0.5% to about 4%, or from about 0.5% to about 3.0%, or from about 0.75% to about 3.0%, or from about 1.0% to about 3.0%, or from about 1.0 % to about 2.0%, or is about 1.0% or about 2.0%, by weight, of the total microcapsule's weight, including any subranges and any intermediate values therebetween.
  • a dispersing agent and/or plasticizer are examples of the following:
  • the one or more of the outer shells of the multi-layer microcapsule comprises a dispersing agent, preferably a lower alkyl fatty acid ester such as, but not limited to, isopropyl myristate, isopropyl butyryl myristate, propylene glycol stearate, butylene glycol cocoate, hydrogenated lecithin and jojoba oil.
  • a dispersing agent preferably a lower alkyl fatty acid ester such as, but not limited to, isopropyl myristate, isopropyl butyryl myristate, propylene glycol stearate, butylene glycol cocoate, hydrogenated lecithin and jojoba oil.
  • the dispersing agent is isopropyl myristate (IPM), propylene glycol stearate, or a combination thereof. It was observed that when a dispersing agent such as IPM or propylene glycol stearate was included in the outer shell of double-layered microcapsules, softer, and more readily spreadable, microcapsules were obtained. It is assumed that when the microcapsules break, the encapsulated colorant is released and coated with the oily dispersing agent, which thereby accounts for smoother and a uniform spread of the colorant on the skin. Such fatty agents can be considered as acting both as a plasticizer and a dispersing agent.
  • the amount of a dispersing agent is usually within a range of from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5% to about 6.0%, or from about 2.0% to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0% to about 6.0%, or from about 4.0% to about 6.0%, by weight, of the total weight of the multilayer microcapsule, including any subranges and any intermediate values therebetween.
  • one or more of the outer shells further comprises a plasticizer.
  • a plasticizer describes a substance which increases the plasticity or fluidity of a composition.
  • a plasticizer is added to the wall-forming material in order to control the physical properties and level of elasticity of the microcapsule's outer shells.
  • plasticizers include, but are not limited to, triethyl citrate, tricaprylin, trilaurin, tripalmitin, triacetin, acetyltriethyl citrate, paraffin oil, and any combination thereof.
  • the plasticizer is triethyl citrate.
  • the amount of the plasticizer in can be within a range of from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5 % to about 6.0%, or from about 2.0% to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0% to about 6.0%, or from about 3.5% to about 6.0%, or from about 3.5 % to about 5.5%, or from about 3.5% to about 5.0%, or is about 4.5% by weight, of the total weight of the microcapsule, including any subranges and any intermediate values therebetween.
  • the colorant is the colorant:
  • colorant color agent
  • pigment organic pigments such as synthetic or natural dyes selected from any of the well known FD&C or D&C dyes, inorganic pigments such as metal oxides, or lakes and any combination (blend) thereof.
  • the color agent is an inorganic pigment, such as, for example, a metal oxide.
  • the colorant may be oil-soluble or oil-dispersible or with limited solubility in water.
  • suitable colorants for microencapsulation according to some of any of the embodiments of the present invention include, but are not limited to, organic and inorganic pigments, lakes, natural and synthetic dyes and any combination thereof.
  • the color agents are inorganic pigments such as, but not limited to, metal oxides such as iron oxides, titanium dioxide (Ti0 2 ), titanium lower oxides, aluminum oxide, zirconuim oxides, cobalt oxides, cerium oxides, nickel oxides, chromium oxide (chromium green), zinc oxide and composite metal oxides; metal hydroxides such as calcium hydroxide, iron hydroxides, aluminum hydroxide, chromium hydroxide, magnesium hydroxide and composite metal hydroxides; other colorants such as ferric ammonium ferrocyanide, Prussian blue, iron sulfides, manganese violet, carbon black, mica, kaolin, and any combination thereof.
  • metal oxides such as iron oxides, titanium dioxide (Ti0 2 ), titanium lower oxides, aluminum oxide, zirconuim oxides, cobalt oxides, cerium oxides, nickel oxides, chromium oxide (chromium green), zinc oxide and composite metal oxides
  • metal hydroxides such as calcium hydroxide, iron
  • the inorganic pigments are selected from iron oxides, titanium dioxide, zinc oxide, chromium oxide/hydroxide, and mixtures thereof.
  • the color agent is iron oxide of any one of the three primary colors- red, yellow or black, or most preferably, a mixture thereof.
  • the colorant may comprise, besides the mixture of iron oxides, titanium dioxide, for the purpose of providing any desired final color or shade of color to the composition.
  • titanium dioxide is used in any one of its mineral forms such as, but not limited to, anatase, brookite or rutile, or any combination thereof.
  • the colorants are Lake organic pigments produced by precipitation of a natural or synthetic dye with a metallic salt such as aluminum, calcium or barium salts. Such colorants are typically oil-dispersible and widely used in cosmetics. Examples of Lake pigments include, but are not limited to, Indigo Lakes,
  • Carmine Lakes lakes from the series of the well-known FD&C and D&C dyes such as
  • the colorant is included in a core of the inner core microcapsules.
  • the inner core microcapsules, including the colorant, the wall forming agent and any additional agents are as described in U.S.
  • Patent No. 6,932,984 including any embodiments and combination thereof described therein.
  • the amount of the inner core microcapsules containing the colorant is usually within a range of from about 10% to about 80%, or from about 10% to about 70%, or from about 10% to about 60%, or from about 10% to about 50%, or from about 10% to about 40%, by weight, including any subranges and any intermediate values therebetween.
  • a person skilled in the art would recognize the amount of the colorant, by weight percents, of the total weight of the multi-layer microcapsules.
  • the microcapsule contains only one type of pigment or a mixture of two or more pigments, either encapsulated individually and/or one or more blends of colorants may be encapsulated within the core of double- or multi-layer microcapsules.
  • a person skilled in the art will know how to choose pigments and combinations of pigments to produce a desired color effect on the skin.
  • a composition which comprises a plurality of microcapsules, at least a portion of the microcapsules are multi-layer microcapsules which comprise an inner core microcapsule comprising at least one colorant and a first shell comprised of a first wall- forming polymeric material enveloping the core, and one or more outer shells enveloping the inner ore microcapsule, as described in any one of the embodiments described herein.
  • a composition is also referred to herein as a colorant-containing composition or as a color composition.
  • At least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 98%, or at least 99%, or all of the plurality of microcapsules in the composition are colorant-containing microcapsules as described in any one of the embodiments described herein.
  • composition refers to a plurality of microcapsules, which can be the same or different, which, when different, can feature a plurality or variety of features.
  • at least a portion of the plurality of microcapsules exhibits all the technical features characterizing a microcapsule as described herein, in any one of the embodiments thereof, for example, having at least two outer shells, encapsulating a colorant, comprising a fatty acid salt, comprising a dispersing agent, being breakable upon rubbing on the skin and being opaque.
  • At least a portion means at least 20%, at least 50%, at least 70%, at least 60%, at least 80%, at least 90%, at least 95%, at least 98%, at least 99% or all of the microcapsules being the multi-layer, color-containing microcapsules, as described in any one of the respective embodiments herein.
  • the colorant-containing microcapsules as described herein in the composition can be the same, or can differ from one another by the color agent encapsulated therein and/or by the number and/or type of wall-forming polymeric material comprising the shells.
  • the color agent may be the same or different, and/or the microcapsules may encapsulate a mixture of colorants in their core.
  • each microcapsule can contain one or a mixture of two of more colorants.
  • microcapsules containing one colorant can be mixed with microcapsules containing another colorant or a mixture of colorants, within the color composition.
  • microcapsules described herein can be used in any combination, and with each of the embodiments described herein for the formulation/composition containing same.
  • a second wall- forming material comprises magnesium stearate in an amount within a range of from 1.0% to 2.0%, Ti0 2 in an amount within a range of 30 5 to 75% and a dispersing agent (e.g., isopropyle myristate of propylene glycol stearate) in an amount within a range of from 4% to 6%, by weight, of the total weight of the microcapsule.
  • a dispersing agent e.g., isopropyle myristate of propylene glycol stearate
  • a multi-layer microcapsule as described herein encapsulates a colorant which iron oxide, diiron trioxide and/or triiron tetraoxide, and comprises a wall-forming material comprising an acrylate/ammonium methacrylate copolymer, either alone or in combination with cellulose ester such as cellulose actate.
  • a multi-layer microcapsule as described herein comprises a colorant, or inner microcapsules comprising a colorant in an amount of about 30-50 % by weight, a wall-forming polymer or copolymer in an amount of 10- 30% by weight, magnesium stearate in an amount of 0.5-1%, Ti0 2 in an amount of 25- 50% and isopropyl myristate in an amount of 1-6%, by weight.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti0 2 as the opaque substance in an amount of about 30- 45% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in a total amount of about 10-30% by weight, magnesium stearate in the amount of 1%, and inner microcapsules comprising a metal oxide colorant selected from triiron tetraoxide (black), iron oxide (yellow) and diiron trioxide (red) in an amount of 36-45% by weight of total capsule's weight.
  • Example 1 describes an exemplary red color containing-composition comprising these components.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules comprising acrylate/ammonium methacrylate copolymer in an amount of 14.5% by weight, magnesium stearate in an amount of 1.0% by weight, Ti0 2 in an amount of 41% by weight, diiron trioxide in an amount of 36% by weight, and further comprise the plasticizer triethyl citrate in an amount of 4.5% by weight.
  • Examples 3 and 4 describe yellow color containing- and black color containing-compositions, respectively.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are red, yellow, and black, color-containing compositions comprising double layer microcapsules comprising the dispersing agent isopropyl myristate in an amount of 3.0% by weight.
  • a multi-layer microcapsule as described herein comprises a colorant, or inner microcapsules comprising a colorant in an amount of about 10-30% by weight, a wall-forming polymer or copolymer in an amount of 5-15% by weight, magnesium stearate in an amount of 1-2% by weight, Ti0 2 in an amount of 30-75% by weight, and propylene glycol stearate in an amount of 4-6%, by weight, of the total weight of the composition.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti0 2 as the opaque substance in an amount of about 30- 75% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in combination with ethyl cellulose a total amount of about 5-15% by weight, magnesium stearate in the amount of 2%, and inner microcapsules comprising a metal oxide colorant selected from triiron tetraoxide (black), iron oxide (yellow) and diiron trioxide (red) in an amount of 10-30% by weight of total capsule's weight.
  • acrylate/ammonium methacrylate copolymer e.g., Udragit® RSPO
  • inner microcapsules comprising a metal oxide colorant selected from triiron tetraoxide (black), iron oxide (yellow) and diiron trioxide (red)
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti0 2 as the opaque substance in an amount of about 70- 75% by weight, and the wall-forming material comprises ethyl cellulose a total amount of about 5-10% by weight, magnesium stearate in the amount of 2%, and inner microcapsules comprising a blue colorant in an amount of 10-15% by weight of total capsule's weight.
  • Example 11 describes an exemplary color containing-composition comprising these components.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are red, yellow, blue, green and/or black color-containing compositions comprising double layer microcapsules in which the second wall-forming material comprises, or consist of, cellulose acetate, and comprising the dispersing agent propylene glycol stearate in an amount of 4-6% by weight of the total weight of the microcapsule.
  • the process used for the preparation of the microcapsules of the invention as described herein is a modification of the microencapsulation solvent removal method disclosed, for example, in U.S. Patent Nos. 6,932,984 and 7,838,037 and WO 2012/156965, which are incorporated by reference as if fully set forth herein.
  • the active ingredient is found in the core of the microcapsule.
  • This technique seals each micro-capped ingredient from chemical and cross-link reactions, degradation, color change or loss of potency during production, and for extended periods in storage.
  • the solvent removal process is based on four main steps as follows:
  • step (iv) extracting the organic solvent by adding to the emulsion formed in step (iii) an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining the microcapsules.
  • double-layer and triple-layer microcapsules are formed by first modifying the surface of the single layer microcapsules formed according to steps (i)-(iv) and then subjecting the surface- modified inner core microcapsules to one or more cycles of steps (i)-(iv), when the inner core microcapsules are dispersed in the organic solution together with the wall- forming material.
  • the inner core microcapsules as well as the opaque substance such as Ti0 2 are dissolved or dispersed in the continuous aqueous emulsion.
  • a fatty acid salt such as magnesium stearate is added to the organic solution.
  • double- and triple-layer microcapsules were obtained wherein the Ti0 2 uniformly coated the outer polymeric shell thereby providing a masking layer to the inner core microcapsules.
  • the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps:
  • step (c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
  • the microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
  • the homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the wall-forming polymer.
  • the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof.
  • the organic solvent is ethyl acetate.
  • the fatty acid salt is as described in any one of the respective embodiments described herein.
  • An optional dispersion agent is as described in any one of the respective embodiments described herein.
  • a plasticizer When a plasticizer is used, it is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
  • the components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
  • the first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier, the opaque substance and single-layer microcapsules containing a colorant or a blend of colorants and a first wall-forming material (inner core microcapsules, as described herein).
  • the opaque substance is as described in any one of the respective embodiments described herein. In preferred embodiments, the opaque substance is Ti0 2 .
  • the inner e.g. single-core microcapsules may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984.
  • the organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
  • step (b) an amount of water is added to the multi component emulsion prepared in (a), thereby extracting the organic solvent and allowing the double-layer microcapsules to form. If triple or other multi-layer microcapsules are desired, steps (a) and (b), are repeated using a second, third, and so on, organic phases and aqueous continuous phases, wherein the organic solvent may be the same or different, the wall-forming material, the plasticizer as well as the opaque substance, the fatty acid salt and the dispersing agent may be the same or different.
  • low sheer stirring refers to a mixing at about 100-800 rpm, preferably at about 300-600 rpm.
  • the ingredients employed in the process comprise the wall-forming polymer acrylate/ammonium methacrylate copolymer, ethyl acetate as the organic solvent partially miscible with water, the dispersing agent isopropyl myristate, the fatty acid salt magnesium stearate and the opaque substance titanium dioxide.
  • the inner core microcapsules as well as the opaque substance such as Ti0 2 are dissolved or dispersed in the organic phase, and a fatty acid salt such as magnesium stearate also is added to the organic solution.
  • a fatty acid salt such as magnesium stearate also is added to the organic solution.
  • the present inventors have demonstrated that by using cellulose acetate as one of the wall-forming polymeric materials, an improved opacity is obtained also when the opaque substance such as Ti0 2 is included in the organic phase, such that in the obtained double- and triple-layer microcapsules the Ti0 2 uniformly coats the outer polymeric shell thereby providing a masking layer to the inner core microcapsules.
  • the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps:
  • step (c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
  • microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
  • the homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a second wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the second wall- forming polymer.
  • the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof.
  • the organic solvent is ethyl acetate.
  • the fatty acid salt is as described in any one of the respective embodiments described herein.
  • An optional dispersion agent is as described in any one of the respective embodiments described herein.
  • the opaque substance is as described in any one of the respective embodiments described herein.
  • the opaque substance is Ti0 2 , optionally in combination with boron nitride.
  • the inner e.g. single-core microcapsules may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984.
  • a plasticizer When a plasticizer is used, it is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
  • the components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
  • the first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier.
  • the organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
  • microcapsules and compositions are exemplary microcapsules and compositions:
  • a second wall- forming material comprises magnesium stearate in an amount within a range of from 1.0 % to 2.0 %, Ti0 2 in an amount within a range of 30 5 to 75 % and a dispersing agent (e.g., isopropyle myristate of propylene glycol stearate) in an amount within a range of from 4 % to 6 %, by weight, of the total weight of the microcapsule.
  • a dispersing agent e.g., isopropyle myristate of propylene glycol stearate
  • a multi-layer microcapsule as described herein encapsulates comprises a wall-forming material comprising an acrylate/ammonium methacrylate copolymer, either alone or in combination with cellulose ester such as cellulose actate.
  • a multi-layer microcapsule as described herein comprises inner microcapsules comprising an active agent in an amount of about 30- 50% by weight, a wall-forming polymer or copolymer in an amount of 10-30% by weight, magnesium stearate in an amount of 0.5-1%, Ti0 2 in an amount of 25-50% and isopropyl myristate in an amount of 1-6%, by weight.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti0 2 as the opaque substance in an amount of about 30- 45% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in a total amount of about 10-30% by weight, magnesium stearate in the amount of 1%, and inner microcapsules comprising an active agent in an amount of 36-45% by weight of total capsule's weight.
  • acrylate/ammonium methacrylate copolymer e.g., Udragit® RSPO
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are compositions comprising double layer microcapsules comprising the dispersing agent isopropyl myristate in an amount of 3.0% by weight.
  • a multi-layer microcapsule as described herein comprises inner microcapsules comprising an active agent in an amount of about 10- 30% by weight, a wall-forming polymer or copolymer in an amount of 5-15% by weight, magnesium stearate in an amount of 1-2% by weight, Ti0 2 in an amount of 30- 75% by weight, and propylene glycol stearate in an amount of 4-6%, by weight, of the total weight of the composition.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti0 2 as the opaque substance in an amount of about 30- 75% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in combination with ethyl cellulose a total amount of about 5-15% by weight, magnesium stearate in the amount of 2%, and inner microcapsules in an amount of 10-30% by weight of total capsule's weight.
  • acrylate/ammonium methacrylate copolymer e.g., Udragit® RSPO
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti0 2 as the opaque substance in an amount of about 70- 75% by weight, and the wall-forming material comprises ethyl cellulose a total amount of about 5-10% by weight, magnesium stearate in the amount of 2%, and inner microcapsules in an amount of 10-15% by weight of total capsule's weight.
  • At least a portion of a plurality of microcapsules comprised in the composition of the invention are color-containing compositions comprising double layer microcapsules in which the second wall-forming material comprises, or consist of, cellulose acetate, and comprising the dispersing agent propylene glycol stearate in an amount of 4-6% by weight of the total weight of the microcapsule.
  • the process used for the preparation of the microcapsules of the invention as described herein is a modification of the microencapsulation solvent removal method disclosed, for example, in U.S. Patent Nos. 6,932,984 and 7,838,037 and WO 2012/156965, which are incorporated by reference as if fully set forth herein.
  • the active ingredient is found in the core of the microcapsule. This technique seals each micro-capped ingredient from chemical and cross-link reactions, degradation, color change or loss of potency during production, and for extended periods in storage.
  • the solvent removal process is based on four main steps as follows: (i) preparing a homogeneous organic solution comprising the encapsulated agent, a wall-forming polymeric material, an opaque substance, a plasticizer and an organic solvent that is partially miscible in water;
  • step (iv) extracting the organic solvent by adding to the emulsion formed in step (iii) an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining the microcapsules.
  • double-layer and triple-layer microcapsules are formed by first modifying the surface of the single layer microcapsules formed according to steps (i)-(iv) and then subjecting the surface- modified inner core microcapsules to one or more cycles of steps (i)-(iv), when the inner core microcapsules are dispersed in the organic solution together with the wall- forming material.
  • the inner core microcapsules as well as the opaque substance such as Ti0 2 are dissolved or dispersed in the continuous aqueous emulsion.
  • a fatty acid salt such as magnesium stearate is added to the organic solution.
  • double- and triple-layer microcapsules were obtained wherein the Ti0 2 uniformly coated the outer polymeric shell thereby providing a masking layer to the inner core microcapsules.
  • the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps:
  • step (c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
  • microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
  • the homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the wall-forming polymer.
  • the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof.
  • the organic solvent is ethyl acetate.
  • the fatty acid salt is as described in any one of the respective embodiments described herein.
  • An optional dispersion agent is as described in any one of the respective embodiments described herein.
  • a plasticizer When a plasticizer is used, it is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
  • the components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
  • the first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier, the opaque substance and single-layer microcapsules containing one or more active agents and a first wall- forming material (inner core microcapsules, as described herein).
  • the opaque substance is as described in any one of the respective embodiments described herein.
  • the opaque substance is Ti0 2 .
  • the inner e.g. single-layer core microcapsules may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984.
  • the organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
  • step (b) an amount of water is added to the multi component emulsion prepared in (a), thereby extracting the organic solvent and allowing the double-layer microcapsules to form.
  • steps (a) and (b), are repeated using a second, third, and so on, organic phases and aqueous continuous phases, wherein the organic solvent may be the same or different, the wall-forming material, the plasticizer as well as the opaque substance, the fatty acid salt and the dispersing agent may be the same or different.
  • low sheer stirring refers to a mixing at about 100-800 rpm, preferably at about 300-600 rpm.
  • the ingredients employed in the process comprise the wall-forming polymer acrylate/ammonium methacrylate copolymer, ethyl acetate as the organic solvent partially miscible with water, the dispersing agent isopropyl myristate, the fatty acid salt magnesium stearate and the opaque substance titanium dioxide.
  • the inner core microcapsules as well as the opaque substance such as Ti0 2 are dissolved or dispersed in the organic phase, and a fatty acid salt such as magnesium stearate also is added to the organic solution.
  • a fatty acid salt such as magnesium stearate also is added to the organic solution.
  • the present inventors have demonstrated that by using cellulose acetate as one of the wall-forming polymeric materials, an improved opacity is obtained also when the opaque substance such as Ti0 2 is included in the organic phase, such that in the obtained double- and triple-layer microcapsules the Ti0 2 uniformly coats the outer polymeric shell thereby providing a masking layer to the inner core microcapsules.
  • the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps: (a) contacting a first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, an opaque substance and single-layer microcapsules containing one or more color agents, and optionally a dispersing agent and a plasticizer, and a first partially water-miscible organic solvent, with a first aqueous solution saturated with said organic solvent and typically comprising an emulsifier, to thereby obtain a first multi-component emulsion;
  • step (c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
  • microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
  • the homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a second wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the second wall- forming polymer.
  • the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof.
  • the organic solvent is ethyl acetate.
  • the fatty acid salt is as described in any one of the respective embodiments described herein.
  • An optional dispersion agent is as described in any one of the respective embodiments described herein.
  • the opaque substance is as described in any one of the respective embodiments described herein.
  • the opaque substance is Ti0 2 , optionally in combination with boron nitride.
  • the inner e.g. single-layer core microcapsules may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984.
  • a plasticizer is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
  • the components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
  • the first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier.
  • the organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
  • the composition provided herein is used in cosmetic, cosmeceutical or pharmaceutical formulations such as skin care formulations, make-up or dermatological or other topical pharmaceutical formulations, comprising the microcapsules as described herein (e.g., a color composition as described herein).
  • the formulation can optionally and preferably further comprise a carrier, and optionally additional active agents and/or additives.
  • formulation refers to a vehicle in the form of emulsion, lotion, cream, gel, powder, etc., that comprises the colorant-containing microcapsules as described herein with physiologically acceptable carriers and excipients and optionally other chemical components such as cosmetic, cosmeceutic or pharmaceutical agents
  • physiologically acceptable means approved by a regulatory agency of the Federal or a state government or listed in the U.S. Pharmacopeia or other generally recognized pharmacopeia for use in animals, and more particularly in humans.
  • physiologically suitable carrier refers to an approved carrier or a diluent that does not cause significant irritation to an organism and does not abrogate the biological activity and properties of a possible active agent.
  • the term “excipient” refers to an inert substance added to a pharmaceutical composition to further facilitate processes and administration of the active ingredients.
  • the cosmetic or cosmeceutical formulation is formulated in a form suitable for topical application on the applied area.
  • compositions of the present embodiments may be formulated into any form typically employed for topical application.
  • the formulations can be water-based, oil-based or silicon-based.
  • formulations as described herein can be, for example, skin care products, make-up products (including eye shadows, make-up, lipstick, lacquer, etc., or any other product as described herein).
  • a formulation as described is in a form of a cream, an ointment, a paste, a gel, a lotion, a milk, an oil, a suspension, a solution, an aerosol, a spray, a foam, a powder (e.g., a pressed powder or a loose powder) or a mousse.
  • Ointments are semisolid preparations, typically based on petrolatum or petroleum derivatives.
  • the specific ointment base to be used is one that provides for optimum delivery for the active agent chosen for a given formulation, and, preferably, provides for other desired characteristics as well (e.g., emolliency).
  • an ointment base should be inert, stable, nonirritating and nonsensitizing.
  • ointment bases may be grouped in four classes: oleaginous bases; emulsifiable bases; emulsion bases; and water-soluble bases.
  • Oleaginous ointment bases include, for example, vegetable oils, fats obtained from animals, and semisolid hydrocarbons obtained from petroleum.
  • Emulsifiable ointment bases also known as absorbent ointment bases, contain little or no water and include, for example, hydroxystearin sulfate, anhydrous lanolin and hydrophilic petrolatum.
  • Emulsion ointment bases are either water-in-oil (W/O) emulsions or oil-in-water (O/W) emulsions, and include, for example, cetyl alcohol, glyceryl monostearate, lanolin and stearic acid.
  • Preferred water-soluble ointment bases are prepared from polyethylene glycols of varying molecular weight.
  • Lotions are preparations that are to be applied to the skin surface without friction. Lotions are typically liquid or semiliquid preparations in which solid particles, including the sunscreens-containing microcapsules, are present in a water or alcohol base. Lotions are typically preferred for covering/protecting large body areas, due to the ease of applying a more fluid composition. Lotions are typically suspensions of solids, and oftentimes comprise a liquid oily emulsion of the oil-in-water type. It is generally necessary that the insoluble matter in a lotion be finely divided. Lotions typically contain suspending agents to produce better dispersions as well as compounds useful for localizing and holding the active agent in contact with the skin, such as methylcellulose, sodium carboxymethyl-cellulose, and the like.
  • Creams are viscous liquids or semisolid emulsions, either oil-in-water or water- in-oil.
  • Cream bases are typically water-washable, and contain an oil phase, an emulsifier and an aqueous phase.
  • the oil phase also called the "internal” phase, is generally comprised of petrolatum and/or a fatty alcohol such as cetyl or stearyl alcohol.
  • the aqueous phase typically, although not necessarily, exceeds the oil phase in volume, and generally contains a humectant.
  • the emulsifier in a cream formulation is generally a nonionic, anionic, cationic or amphoteric surfactant. Reference may be made to Remington: The Science and Practice of Pharmacy, supra, for further information.
  • Pastes are semisolid dosage forms in which the bioactive agent is suspended in a suitable base. Depending on the nature of the base, pastes are divided between fatty pastes or those made from single-phase aqueous gels.
  • the base in a fatty paste is generally petrolatum, hydrophilic petrolatum and the like.
  • the pastes made from single-phase aqueous gels generally incorporate carboxymethylcellulose or the like as a base. Additional reference may be made to Remington: The Science and Practice of Pharmacy, for further information.
  • Gel formulations are semisolid, suspension-type systems.
  • Single-phase gels contain organic macromolecules distributed substantially uniformly throughout the carrier liquid, which is typically aqueous, but also, preferably, contain an alcohol and, optionally, an oil.
  • Preferred organic macromolecules, i.e., gelling agents are crosslinked acrylic acid polymers such as the family of carbomer polymers, e.g., carboxypolyalkylenes that may be obtained commercially under the trademark CarbopolTM.
  • hydrophilic polymers such as polyethylene oxides, polyoxyethylene-polyoxypropylene copolymers and polyvinylalcohol
  • cellulosic polymers such as hydroxypropyl cellulose, hydroxyethyl cellulose, hydroxypropyl methylcellulose, hydroxypropyl methylcellulose phthalate, and methyl cellulose
  • gums such as tragacanth and xanthan gum
  • sodium alginate and gelatin.
  • dispersing agents such as alcohol or glycerin can be added, or the gelling agent can be dispersed by trituration, mechanical mixing or stirring, or combinations thereof.
  • Sprays generally provide the active agent in an aqueous and/or alcoholic solution which can be misted onto the skin for delivery.
  • Such sprays include those formulated to provide for concentration of the active agent solution at the site of administration following delivery, e.g., the spray solution can be primarily composed of alcohol or other like volatile liquid in which the active agent can be dissolved.
  • the carrier evaporates, leaving concentrated active agent at the site of administration.
  • Foam compositions are typically formulated in a single or multiple phase liquid form and housed in a suitable container, optionally together with a propellant which facilitates the expulsion of the composition from the container, thus transforming it into a foam upon application.
  • Other foam forming techniques include, for example the "Bag-in-a-can" formulation technique.
  • Compositions thus formulated typically contain a low-boiling hydrocarbon, e.g., isopropane. Application and agitation of such a composition at the body temperature cause the isopropane to vaporize and generate the foam, in a manner similar to a pressurized aerosol foaming system.
  • Foams can be water-based or hydroalcoholic, but are typically formulated with high alcohol content which, upon application to the skin of a user, quickly evaporates, driving the active ingredient through the upper skin layers to the site of treatment.
  • the preparation of the formulation can be carried out by mixing and homogenizing all the ingredients except for the colorant-containing microcapsules, and adding the colorant-containing microcapsules at the end, followed by low shear mixing of the mixture.
  • the multi-layer microcapsules of the invention can be used in pharmaceutical compositions for topical application, which include, for example, pharmaceutically active agents for dermatological or transdermal applications.
  • agents and/or additives can be included. These agents and/or additives and can be encapsulated or non- encapsulated. In some embodiments, one or more of these agents and/or additives is encapsulated.
  • the agents and/or additives are encapsulated using microcapsules as described in any one of U.S. Patent Nos. 6,932,984 and 7,838,037, and WO 2009/138978.
  • additives and/or agents include humectants, deodorants, antiper spirants, sunless tanning agents, hair conditioning agents, pH adjusting agents, chelating agents, preservatives, emulsifiers, occlusive agents, emollients, thickeners, solubilizing agents, penetration enhancers, anti-irritants, colorants, propellants and surfactants.
  • humectants include, without limitation, guanidine, glycolic acid and glycolate salts (e.g. ammonium slat and quaternary alkyl ammonium salt), aloe vera in any of its variety of forms (e.g., aloe vera gel), allantoin, urazole, polyhydroxy alcohols such as sorbitol, glycerol, hexanetriol, propyleneglycol, butylene glycol, hexylene glycol and the like, polyethylene glycols, sugars and starches, sugar and starch derivatives (e.g., alkoxylated glucose), hyaluronic acid, lactamide monoethanolamine, acetamide monoethanolamine and any combination thereof.
  • glycolic acid and glycolate salts e.g. ammonium slat and quaternary alkyl ammonium salt
  • aloe vera in any of its variety of forms
  • allantoin e.g., aloe
  • Suitable pH adjusting agents include, for example, one or more of adipic acids, glycines, citric acids, calcium hydroxides, magnesium aluminometasilicates, buffers or any combinations thereof.
  • deodorant agents include, without limitation, quaternary ammonium compounds such as cetyl-trimethylammonium bromide, cetyl pyridinium chloride, benzethonium chloride, diisobutyl phenoxy ethoxy ethyl dimethyl benzyl ammonium chloride, sodium N-lauryl sarcosine, sodium N-palmlthyl sarcosine, lauroyl sarcosine, N-myristoyl glycine, potassium N-lauryl sarcosine, stearyl, trimethyl ammonium chloride, sodium aluminum chlorohydroxy lactate, tricetylmethyl ammonium chloride, 2,4,4'-trichloro-2'-hydroxy diphenyl ether, diaminoalkyl amides such as L-lysine hexadecyl amide, heavy metal salts of citrate, salicylate, and piroctose, especially zinc salts, especially zinc
  • deodorant agents include, without limitation, odor absorbing materials such as carbonate and bicarbonate salts, e.g. as the alkali metal carbonates and bicarbonates, ammonium and tetraalkylammonium carbonates and bicarbonates, especially the sodium and potassium salts, or any combination of the above.
  • odor absorbing materials such as carbonate and bicarbonate salts, e.g. as the alkali metal carbonates and bicarbonates, ammonium and tetraalkylammonium carbonates and bicarbonates, especially the sodium and potassium salts, or any combination of the above.
  • Antiperspirant agents can be incorporated in the compositions of the present invention either in a solubilized or a particulate form and include, for example, aluminum or zirconium astringent salts or complexes.
  • sunless tanning agents include, without limitation, dihydroxyacetone, glyceraldehyde, indoles and their derivatives.
  • the sunless tanning agents can be used in combination with the sunscreen agents.
  • the chelating agents are optionally added to formulations so as to enhance the preservative or preservative system.
  • Preferred chelating agents are mild agents, such as, for example, ethylenediaminetetraacetic acid (EDTA), EDTA derivatives, or any combination thereof.
  • EDTA ethylenediaminetetraacetic acid
  • Suitable preservatives include, without limitation, one or more alkanols, disodium EDTA (ethylenediamine tetraacetate), EDTA salts, EDTA fatty acid conjugates, isothiazolinone, parabens such as methylparaben and propylparaben, propyleneglycols, sorbates, urea derivatives such as diazolindinyl urea, or any combinations thereof.
  • Suitable emulsifiers include, for example, one or more sorbitans, alkoxylated fatty alcohols, alkylpolyglycosides, soaps, alkyl sulfates, monoalkyl and dialkyl phosphates, alkyl sulphonates, acyl isothionates, or any combinations thereof.
  • Suitable occlusive agents include, for example, petrolatum, mineral oil, beeswax, silicone oil, lanolin and oil-soluble lanolin derivatives, saturated and unsaturated fatty alcohols such as behenyl alcohol, hydrocarbons such as squalane, and various animal and vegetable oils such as almond oil, peanut oil, wheat germ oil, linseed oil, jojoba oil, oil of apricot pits, walnuts, palm nuts, pistachio nuts, sesame seeds, rapeseed, cade oil, corn oil, peach pit oil, poppyseed oil, pine oil, castor oil, soybean oil, avocado oil, safflower oil, coconut oil, hazelnut oil, olive oil, grape seed oil and sunflower seed oil.
  • saturated and unsaturated fatty alcohols such as behenyl alcohol
  • hydrocarbons such as squalane
  • various animal and vegetable oils such as almond oil, peanut oil, wheat germ oil, linseed oil, jojoba oil, oil of
  • Suitable emollients include, for example, dodecane, squalane, cholesterol, isohexadecane, isononyl isononanoate, PPG Ethers, petrolatum, lanolin, safflower oil, castor oil, coconut oil, cottonseed oil, palm kernel oil, palm oil, peanut oil, soybean oil, polyol carboxylic acid esters, derivatives thereof and mixtures thereof.
  • Suitable thickeners include, for example, non-ionic water-soluble polymers such as hydroxyethylcellulose (commercially available under the Trademark Natrosol.RTM. 250 or 350), cationic water-soluble polymers such as Polyquat 37 (commercially available under the Trademark Synthalen®CN), fatty alcohols, fatty acids and their alkali salts and mixtures thereof.
  • solubilizing agents that are usable in this context of the present invention include, without limitation, complex-forming solubilizers such as citric acid, ethylenediamine-tetraacetate, sodium meta-phosphate, succinic acid, urea, cyclodextrin, polyvinylpyrrolidone, diethylammonium-ortho-benzoate, and micelle- forming solubilizers such as TWEENS and spans, e.g., TWEEN 80.
  • complex-forming solubilizers such as citric acid, ethylenediamine-tetraacetate, sodium meta-phosphate, succinic acid, urea, cyclodextrin, polyvinylpyrrolidone, diethylammonium-ortho-benzoate, and micelle- forming solubilizers such as TWEENS and spans, e.g., TWEEN 80.
  • solubilizers that are usable for the compositions of the present invention are, for example, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene n-alkyl ethers, n-alkyl amine n-oxides, poloxamers, organic solvents, phospholipids and cyclodextrines.
  • Suitable penetration enhancers include, but are not limited to, dimethylsulfoxide (DMSO), dimethyl formamide (DMF), allantoin, urazole, N,N-dimethylacetamide (DMA), decylmethylsulfoxide (Cio MSO), polyethylene glycol monolaurate (PEGML), propyleneglycol (PG), propyleneglycol monolaurate (PGML), glycerol monolaurate (GML), lecithin, the 1-substituted azacycloheptan-2-ones, particularly 1-n- dodecylcyclazacycloheptan-2-one (available under the trademark Azone R TM from Whitby Research Incorporated, Richmond, Va.), alcohols, and the like.
  • the permeation enhancer may also be a vegetable oil. Such oils include, for example, safflower oil, cottonseed oil and corn oil.
  • Suitable anti-irritants include, for example, steroidal and non steroidal antiinflammatory agents or other materials such as aloe vera, chamomile, alpha-bisabolol, cola nitida extract, green tea extract, tea tree oil, licoric extract, allantoin, caffeine or other xanthines, glycyrrhizic acid and its derivatives.
  • steroidal and non steroidal antiinflammatory agents or other materials such as aloe vera, chamomile, alpha-bisabolol, cola nitida extract, green tea extract, tea tree oil, licoric extract, allantoin, caffeine or other xanthines, glycyrrhizic acid and its derivatives.
  • Exemplary additional active agents include, without limitation, one or more, or any combination of an antibiotic agent, an antimicrobial agent, an anti-acne agent, an anti-aging agent, a wrinkle- reducing agent, a skin whitening agent, a sebum reducing agent, an antibacterial agent, an antifungal agent, an antiviral agent, a steroidal anti-inflammatory agent, a nonsteroidal anti-inflammatory agent, an anesthetic agent, an antipruriginous agent, an antiprotozoal agent, an anti-oxidant, an antineoplastic agent, an immunomodulator, an interferon, an antidepressant, an anti histamine, a vitamin, a hormone and an anti- dandruff agent.
  • an antibiotic agent an antimicrobial agent, an anti-acne agent, an anti-aging agent, a wrinkle- reducing agent, a skin whitening agent, a sebum reducing agent, an antibacterial agent, an antifungal agent, an antiviral agent, a steroidal anti-
  • alpha-hydroxy acids and esters examples include alpha-hydroxy acids and esters, beta-hydroxy acids and ester, polyhydroxy acids and esters, kojic acid and esters, ferulic acid and ferulate derivatives, vanillic acid and esters, dioic acids (such as sebacid and azoleic acids) and esters, retinol, retinal, retinyl esters, hydroquinone, t-butyl hydroquinone, mulberry extract, licorice extract, and resorcinol derivatives.
  • dioic acids such as sebacid and azoleic acids
  • Suitable anti-acne agents for use in this context of the present invention include, without limitation, keratolytics such as salicylic acid, sulfur, glycolic, pyruvic acid, resorcinol, and N-acetylcysteine and retinoids such as retinoic acid and its derivatives (e.g., cis and trans, esters).
  • keratolytics such as salicylic acid, sulfur, glycolic, pyruvic acid, resorcinol, and N-acetylcysteine
  • retinoids such as retinoic acid and its derivatives (e.g., cis and trans, esters).
  • Suitable antibiotics for use in this context of the present invention include, without limitation, benzoyl peroxide, octopirox, erythromycin, zinc, tetracyclin, triclosan, azelaic acid and its derivatives, phenoxy ethanol and phenoxy proponol, ethylacetate, clindamycin and meclocycline; sebostats such as flavinoids; alpha and beta hydroxy acids; and bile salts such as scymnol sulfate and its derivatives, deoxycholate and cholate.
  • non-steroidal anti-inflammatory agents include, without limitation, oxicams, such as piroxicam, isoxicam, tenoxicam, sudoxicam, and CP- 14,304; salicylates, such as aspirin, disalcid, benorylate, trilisate, safapryn, solprin, diflunisal, and fendosal; acetic acid derivatives, such as diclofenac, fenclofenac, indomethacin, sulindac, tolmetin, isoxepac, furofenac, tiopinac, zidometacin, acematacin, fentiazac, zomepirac, clindanac, oxepinac, felbinac, and ketorolac; fenamates, such as mefenamic, meclofenamic, flufenamic, niflumic, and to
  • steroidal anti-inflammatory drugs include, without limitation, corticosteroids such as hydrocortisone, hydroxyltriamcinolone, alpha-methyl dexamethasone, dexamethasone-phosphate, beclomethasone dipropionates, clobetasol valerate, desonide, desoxymethasone, desoxycorticosterone acetate, dexamethasone, dichlorisone, diflorasone diacetate, diflucortolone valerate, fluadrenolone, fluclorolone acetonide, fludrocortisone, flumethasone pivalate, fluosinolone acetonide, fluocinonide, flucortine butylesters, fluocortolone, fluprednidene (fluprednylidene) acetate, flurandrenolone, halcinonide, hydrocortisone acetate, hydrocortisone butyrate,
  • Suitable antipruritic agents include, without limitation, pharmaceutically acceptable salts of methdilazine and trimeprazine.
  • Non-limiting examples of anesthetic drugs that are suitable for use in context of the present invention include pharmaceutically acceptable salts of lidocaine, bupivacaine, chlorprocaine, dibucaine, etidocaine, mepivacaine, tetracaine, dyclonine, hexylcaine, procaine, cocaine, ketamine, pramoxine and phenol.
  • Suitable antimicrobial agents including antibacterial, antifungal, antiprotozoal and antiviral agents, for use in context of the present invention include, without limitation, beta-lactam drugs, quinolone drugs, ciprofloxacin, norfloxacin, tetracycline, erythromycin, amikacin, triclosan, doxycycline, capreomycin, chlorhexidine, chlortetracycline, oxytetracycline, clindamycin, ethambutol, metronidazole, pentamidine, gentamicin, kanamycin, lineomycin, methacycline, methenamine, minocycline, neomycin, netilmicin, streptomycin, tobramycin, and miconazole.
  • tetracycline hydrochloride farnesol, erythromycin estolate, erythromycin stearate (salt), amikacin sulfate, doxycycline hydrochloride, chlorhexidine gluconate, chlorhexidine hydrochloride, chlortetracycline hydrochloride, oxytetracycline hydrochloride, clindamycin hydrochloride, ethambutol hydrochloride, metronidazole hydrochloride, pentamidine hydrochloride, gentamicin sulfate, kanamycin sulfate, lineomycin hydrochloride, methacycline hydrochloride, methenamine hippurate, methenamine mandelate, minocycline hydrochloride, neomycin sulfate, netilmicin sulfate, paromomycin sulfate, streptomycin sulfate, tobramycin sulfate, mic
  • Non-limiting examples of anti-oxidants that are usable in the context of the present invention include ascorbic acid (vitamin C) and its salts, ascorbyl esters of fatty acids, ascorbic acid derivatives (e.g., magnesium ascorbyl phosphate, sodium ascorbyl phosphate, ascorbyl sorbate), tocopherol (vitamin E), tocopherol sorbate, tocopherol acetate, other esters of tocopherol, butylated hydroxy benzoic acids and their salts, 6- hydroxy-2,5,7,8-tetramethylchroman-2-carboxylic acid (commercially available under the trade name Trolox ), gallic acid and its alkyl esters, especially propyl gallate, uric acid and its salts and alkyl esters, sorbic acid and its salts, lipoic acid, amines (e.g., N,N- diethylhydroxylamine, amino-guanidine), sulfhydryl compounds (e.g
  • Non-limiting examples of antineoplastic agents usable in context of the present invention include daunorubicin, doxorubicin, idarubicin, amrubicin, pirarubicin, epirubicin, mitoxantrone, etoposide, teniposide, vinblastine, vincristine, mitomycin C, 5-FU, paclitaxel, docetaxel, actinomycin D, colchicine, topotecan, irinotecan, gemcitabine cyclosporin, verapamil, valspodor, probenecid, MK571, GF120918, LY335979, biricodar, terfenadine, quinidine, pervilleine A and XR9576.
  • Non-limiting examples of antidepressants usable in context of the present invention include norepinephrine-reuptake inhibitors ("NRIs"), selective- serotonin- reuptake inhibitors (SSRIs), monoamine-oxidase inhibitors (MAOIs), serotonin-and- noradrenaline-reuptake inhibitors ("SNFIs), corticotropin-releasing factor (CRF) antagonists, ⁇ -adrenoreceptor antagonists, NKl-receptor antagonists, 5-HTi A -receptor agonist, antagonists, and partial agonists and atypical antidepressants, as well as norepinephrine -reuptake inhibitors such as, but are not limited to amitriptyline, desmethylamitriptyline, clomipramine, doxepin, imipramine, imipramine-oxide, trimipramine; adinazolam, amiltriptylinoxide, amoxapine, desipramine
  • anti-dandruff agents include, without limitation, zinc pyrithione, shale oil and derivatives thereof such as sulfonated shale oil, selenium sulfide, sulfur; salicylic acid, coal tar, povidone-iodine, imidazoles such as ketoconazole, dichlorophenyl imidazolodioxalan, clotrimazole, itraconazole, miconazole, climbazole, tioconazole, sulconazole, butoconazole, fluconazole, miconazolenitrite and any possible stereo isomers and derivatives thereof such as anthralin, piroctone olamine (Octopirox), selenium sulfide, and ciclopirox olamine, and mixtures thereof.
  • zinc pyrithione shale oil and derivatives thereof such as sulfonated shale oil, selenium sulfide, sulfur; salicy
  • Non-limiting examples of vitamins include vitamin A and its analogs and derivatives: retinol, retinal, retinyl palmitate, retinoic acid, tretinoin, iso-tretinoin (known collectively as retinoids), vitamin E (tocopherol and its derivatives), vitamin C (L-ascorbic acid and its esters and other derivatives), vitamin B 3 (niacinamide and its derivatives), alpha hydroxy acids (such as glycolic acid, lactic acid, tartaric acid, malic acid, citric acid, etc.) and beta hydroxy acids (such as salicylic acid and the like).
  • Non-limiting examples of dermatological active ingredients usable in context of the present invention include jojoba oil and aromatic oils such as methyl salicylate, wintergreen, peppermint oil, bay oil, eucalyptus oil and citrus oils, as well as ammonium phenolsulfonate, bismuth subgallate, zinc phenolsulfonate and zinc salicylate.
  • Non-limiting examples of antifungal agents include miconazole, clotrimazole, butoconazole, fenticonasole, tioconazole, terconazole, sulconazole, fluconazole, haloprogin, ketonazole, ketoconazole, oxinazole, econazole, itraconazole, terbinafine, nystatin and griseofulvin.
  • Non-limiting examples of antihistamines usable in context of the present invention include chlorpheniramine, brompheniramine, dexchlorpheniramine, tripolidine, clemastine, diphenhydramine, promethazine, piperazines, piperidines, astemizole, loratadine and terfenadine.
  • compositions, method or structure may include additional ingredients, steps and/or parts, but only if the additional ingredients, steps and/or parts do not materially alter the basic and novel characteristics of the claimed composition, method or structure.
  • a compound or “at least one compound” may include a plurality of compounds, including mixtures thereof.
  • range format is merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the invention. Accordingly, the description of a range should be considered to have specifically disclosed all the possible subranges as well as individual numerical values within that range. For example, description of a range such as from 1 to 6 should be considered to have specifically disclosed subranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual numbers within that range, for example, 1, 2, 3, 4, 5, and 6. This applies regardless of the breadth of the range.
  • weight percents or “% by weight” or “% wt.” are used herein interchangeably.
  • method refers to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the chemical, pharmacological, biological, biochemical and medical arts.
  • treating includes abrogating, substantially inhibiting, slowing or reversing the progression of a condition, substantially ameliorating clinical or aesthetical symptoms of a condition or substantially preventing the appearance of clinical or aesthetical symptoms of a condition.
  • An organic phase (herein referred to interchangeably as "master batch” (MB)) was prepared by gradually adding 10 grams of the wall-forming polymer acrylate/ammonium methacrylate copolymer (EUDRAGIT ® RSPO) into 117.4 grams of ethyl acetate at room temperature, and stirring the obtained mixture until the a homogeneous and transparent mixture was obtained (about 10 minutes). One gram of magnesium stearate was then added to the solution, under stirring, for 2 minutes and, finally, 3 grams of boron nitride was added for additional 2-minute stirring.
  • the components of the MB are presented in Table 1.
  • An aqueous solution was prepared by mixing water (550 grams) with polyvinyl alcohol 4 % solution (PVA 4 %; 36.7 grams) such that the final concentration of PVA in the water phase was 0.25 % by weight. Then, the opaque substance titanium dioxide (Ti0 2 ; 41 grams) was added under stirring (450 rpm), first for 5-minute stirring and then for additional 8-minute homogenization (2500 rpm). Ethyl acetate (65.2 grams) was added to the water phase while stirring for 2 minutes at 450 rpm. Then, single-layer microcapsules containing a red colorant (diiron dioxide; 45 grams), herein termed "Red Inners", prepared as described in U.S. Patent No.
  • the extraction medium was composed of 3,796 grams water, into which the emulsion described above (869.6 grams) above was gradually added in a 10 L pail under stirring at 150 rpm, using a manual pump. The extraction phase was further stirred for additional 15 minutes. The resulting mixture was left to sediment for about 5 hours at room temperature.
  • the components of the extraction medium are presented in Table 3.
  • the obtained microcapsules of step 1.3 above were separated by vacuum filtration.
  • the upper phase liquid was decanted from the pail, the remaining suspension was shaken and then filtered, and the sediment was rinsed on a filter with 400 ml water.
  • the suspension was transferred to a drying vessel and the microcapsules were stored at 4 °C.
  • the microcapsules were freeze dried (lyophilized) for 48 hours.
  • the dried microcapsules were sifted using automatic sifter "Ari j-Levy", Sifter MIC. 300.
  • the sifted microcapsules were stored in an appropriate container in a refrigerator.
  • Double-layered microcapsules comprising inner core microcapsules containing a red colorant and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Example 1 above, except for the use of the plasticizer.
  • a plasticizer triethyl citrate
  • the master batch (MB) was prepared by gradually adding the wall-forming polymer acrylate/ammonium methacrylate copolymer (EUDRAGIT ® RSPO; 14.5 grams) into 117.4 grams of ethyl acetate at room temperature, while stirring well until the mixture was homogeneous and transparent (about 10 minutes).
  • a plasticizer, triethyl citrate (4.5 grams) was thereafter added to the mixture under stirring.
  • One gram of magnesium stearate was then added to the solution under stirring for 2 minutes and, finally, 3 grams of boron nitride was added for additional 2-minute stirring.
  • the emulsion was prepared by mixing water (550 grams) with polyvinyl alcohol 4 % solution (PVA 4 %; 36.7 grams) to a final concentration 0.25 % PVA, followed by addition of Ti0 2 (41 grams) under stirring (450 rpm), first for 5-minute stirring and then for additional 8-minute homogenization (2500 rpm). Then followed the addition of ethyl acetate (65.2 grams; stirring for 2 minutes at 450 rpm) and the gradual addition of Red Inners (single-layer microcapsules containing a the red colorant diiron trioxide; 36 grams).
  • microcapsules were covered or enveloped by a further layer of wall-forming material containing a plasticizer, by gradually adding the MB of the former step under stirring of 450 rpm, and further stirring for additional 2 minutes.
  • the ratio MB:emulsion (w/w) was 1:3.
  • Double-layered microcapsules comprising inner core microcapsules containing a yellow colorant (iron oxide) and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Examples 1 and 2 above, using yellow iron oxide capsules (yellow inners), prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), instead of the red inners.
  • the main components of the obtained microcapsules are presented in Table 5.
  • Magnesium stearate (Faci Asia Pacific Pte Ltd,
  • Double-layered microcapsules comprising inner core microcapsules containing a black colorant (triiron tetraoxide) and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Examples 1 and 2 above, while using black inners, prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), instead of the red inners.
  • black inners prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), instead of the red inners.
  • the main components of the obtained microcapsules are presented in Table 6.
  • IPM in the wall-forming material of double-layered microcapsules, softer, and more readily spreadable, microcapsules are obtained.
  • the microcapsules that contained IPM broke and released their content more readily.
  • IPM was used in an amount of about 5 weight percents of total weight of the microcapsule.
  • the encapsulated colorant is released and coated with the oily IPM which thereby accounts for smoother and a uniform spread of the colorant on the skin.
  • Isopropyl myristate is thus considered as acting both as a plasticizer and a dispersing agent.
  • IPM is added to the master batch (MB), at the expense of the Ti0 2 added to the emulsion.
  • the master batch was prepared by gradually adding the wall-forming polymer acrylate/ammonium methacrylate copolymer (UDRAGIT ® RSPO; 14.5 grams) into ethyl acetate at room temperature, while stirring well until the mixture was homogeneous and transparent (about 10 minutes).
  • a plasticizer, triethyl citrate (4.5 grams) was added under stirring.
  • IPM was added and the organic phase was stirred for 2 minutes.
  • One gram of magnesium stearate was then added to the solution under stirring for 2 minutes and, finally, 3 grams of boron nitride were added for additional 2-minute stirring.
  • Double-layered microcapsules comprising inner core microcapsules containing a yellow colorant (iron oxide), as described in Example 3, and IPM, and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Example 5 above.
  • the main components of the obtained microcapsules are presented in Table 8.
  • Double-layered microcapsules comprising inner core microcapsules containing a black colorant (triiron tetraoxide), as described in Example 4, and IPM, and an outer shell comprising a plasticizer were prepared as described in Example 5 above.
  • the main components of the obtained microcapsules are presented in Table 9.
  • Magnesium stearate (Faci Asia Pacific Pte Ltd,
  • An organic phase (herein referred to interchangeably as "master batch” (MB)) was prepared by gradually adding the wall-forming polymers Cellulose Acetate and then Acrylate/ Ammonium Methacrylate Copolymer under stirring into ethyl acetate at room temperature and stirring the mixture until it was homogeneous and transparent.
  • Propylene Glycol Stearate acting as a dispersant/plasticizer, as described herein for IPM, was then added to the solution under stirring for about 5 minutes, followed by the addition of Magnesium Stearate (MgSt) and stirring for about 5 minutes. Thereafter, titanium dioxide (Ti0 2 ) was added to the mixture under stirring for about 5 minutes and the obtained mixture was homogenized for about 8 minutes. Red inner capsules (as described in Example 1) were then added under stirring for about 5 minutes.
  • Emulsion was prepared by adding to water, while stirring, a 4 % aqueous solution of Polyvinyl Alcohol (PVA), followed by a 4 % aqueous solution of Ceteareth 25 (a polyoxyethylene ether, acting as an emulsifier, and thereafter adding to the aqueous phase ethyl acetate, under stirring for about 1-2 minutes.
  • PVA Polyvinyl Alcohol
  • Ceteareth 25 a polyoxyethylene ether, acting as an emulsifier
  • the extraction medium was composed of a mixture of water and 4 % aqueous solution of PVA (i.e., a final concentration of PVA in the extraction fluid was 0.2 % PVA).
  • the emulsion described above was gradually added into the extraction fluid in a 15 L pail under stirring at 150 RPM using a manual pump, and the obtained mixture was stirred for additional 15 minutes. The resulting mixture was left to sediment for about 24 hours at 25 °C.
  • the components and amounts of the extraction medium are presented in Table 12.
  • the obtained microcapsules were separated either by sedimentation or vacuum filtration.
  • the upper liquid phase from the pail was decanted and the remaining suspension was shaken and transferred to a drying vessel.
  • the filtration procedure the upper phase liquid was decanted from the pail, the remaining suspension was shaken and then filtered, and the sediment was rinsed on the filter with 400 ml water.
  • the suspension was transferred to a drying vessel.
  • the microcapsules were freeze dried (lyophilized) for up to 48 hours.
  • the dried microcapsules were sifted using automatic sifter "Ari j-Levy", Sifter MIC. 100.
  • the sifted microcapsules were stored in an appropriate container in room temperature.
  • MB was prepared as described in Example 9, using black inner capsules, as described in Example 4. Double layered microcapsules comprising black inner core were then prepared using an emulsion, extraction medium and process as described herein in Example 8. The main components of the obtained microcapsules are presented in Table 14.
  • MB was prepared as described in Example 8, using yellow inner capsules, as described in Example 3. Double layered microcapsules comprising black inner core were then prepared using an emulsion, extraction medium and process as described herein in Example 8.
  • An organic phase (herein referred to interchangeably as "master batch” (MB)) was prepared by gradually adding Cellulose Acetate under stirring into ethyl acetate under room temperature and stirring well until the mixture was homogeneous and transparent. Then Magnesium Stearate (MgSt) was added to the solution under stirring for about 5 minutes, followed by addition of Boron Nitrite (BN) under stirring for about 5 minutes. Titanium dioxide (Ti0 2 ) was thereafter added to the solution under stirring for about 5 minutes and the obtained mixture was homogenized for about 8 minutes. Iron blue inners, prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), were added to the mixture under stirring for about 5 minutes. The components and respective amounts of the MB ingredients are presented in Table 16. Table 16. Master batch constituents
  • Emulsion was prepared by adding to water, while stirring, a 4 % aqueous solution of Polyvinyl Alcohol (PVA), followed by a 4 % aqueous solution of Ceteareth 25 (a polyoxyethylene ether, acting as an emulsifier, and thereafter adding to the aqueous phase ethyl acetate, under stirring for about 1-2 minutes.
  • PVA Polyvinyl Alcohol
  • Ceteareth 25 a polyoxyethylene ether, acting as an emulsifier
  • the extraction medium was composed of a mixture of water and 4 % aqueous solution of PVA (i.e., a final concentration of PVA in the extraction fluid was 0.2 % PVA).
  • the emulsion described above was gradually added into the extraction fluid in a 15 L pail under stirring at 150 RPM using a manual pump, and the obtained mixture was stirred for additional 15 minutes. The resulting mixture was left to sediment for about 24 hours at 25 °C.
  • the components and amounts of the extraction medium are presented in Table 18.
  • MB was prepared as described in Example 8, using green inner capsules, containing Chromium Oxide green, prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer). Double layered microcapsules comprising green inner core were then prepared using an emulsion, extraction medium and process as described herein in Example 8.
  • the colors of the microcapsules of the present embodiments encapsulating either red, black or yellow colorants herein termed RedCap New, Black Cap New and YellowCap New, respectively
  • RedCap 1, Black Cap 1 and YellowCap 1 commercial microcapsules encapsulating the same colorants
  • Figure 1 presents 3 dishes containing powder that comprises commercial microcapsules encapsulating black, red or yellow colorants (upper dishes), known as "TagraCapl” (BlackCapl, RedCapl and YellowCapl), and three dishes containing powders comprising the microcapsules of the invention, encapsulating the same black, red or yellow colorants (lower dishes), as described in Examples 5, 6 and 7.
  • Figure 2 presents three pairs of vials, the left ones contain basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (YellowCap New, RedCap New, Black Cap New), as described in Examples 5, 6 and 7, and the right ones contain the commercial microcapsules described herein (RedCap 1, Black Cap 1 and YellowCap 1).
  • powder formulations containing exemplary microcapsules according to some embodiments of the invention are substantially lighter and brighter than formulations containing the commercial microcapsules, particularly formulations comprising red and black colorants.
  • Figure 3 presents 3 dishes containing powder that comprises commercial microcapsules encapsulating black, red or yellow colorants (upper dishes), known as "TagraCapl” (RedCapl, BlackCapl and YellowCapl), and three dishes containing powders comprising the microcapsules of the invention, named CameleonCaps, encapsulating the same red, black or yellow colorants (lower dishes), as described in Examples 8, 9 and 10, respectively.
  • Upper dishes known as "TagraCapl” (RedCapl, BlackCapl and YellowCapl)
  • CameleonCaps encapsulating the same red, black or yellow colorants
  • Figure 4 presents three pairs of vials, the left ones contain basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (Cameleon Red, Cameleon Black, Cameleon Yellow), as described in Examples 8, 9 and 10, and the right ones contain the commercial microcapsules described herein (RedCap 1, Black Cap 1 and YellowCap 1).
  • basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (Cameleon Red, Cameleon Black, Cameleon Yellow), as described in Examples 8, 9 and 10
  • the right ones contain the commercial microcapsules described herein (RedCap 1, Black Cap 1 and YellowCap 1).
  • Figures 3 and 4 further demonstrate that powder formulations containing exemplary microcapsules according to some embodiments of the invention are substantially lighter and brighter than formulations containing the commercial microcapsules, particularly formulations comprising red and black colorants.
  • Quantitative color values were obtained by integrating values/data measured for three visual elements of color: hue (namely, how we perceive an object's color - red, orange, green, blue, and the like), chroma (the vividness or dullness of a color namely, how close the color is to either gray or the pure hue), and degree of lightness (namely classifying whether a color is light or dark).
  • hue namely, how we perceive an object's color - red, orange, green, blue, and the like
  • chroma the vividness or dullness of a color namely, how close the color is to either gray or the pure hue
  • degree of lightness namely classifying whether a color is light or dark.
  • Quantitative lightness values are presented in Tables 21 and 22 for exemplary microcapsules of the present embodiments and for commercial microcapsules, and the shift in lightness on the lightness scale L* of the present microcapsules relative to commercial ones is indicated (DL*).
  • the positive DL* values presented in Tables 21 and 22 denote a shift on the lightness scale in the direction of substantially lighter, brighter color for the microcapsules of the invention compared to the commercial ones.
  • Figures 5-7 present the data obtained in the X-rite measurements.
  • Figures 5A, 6A and 7A present visual picture taken at similar photographing conditions) of the different powders containing the same colorant obtained from X-rite device, and showing the lighter and brighter visuality of a power containing microcapsules according to some embodiments of the present invention.
  • Figures 5B, 6B and 7B present comparative graphs showing the reflectance percentage (R%) at varying wavelength, and demonstrating the higher color-masking effect obtained by a powder containing microcapsules according to some embodiments of the present invention.
  • a gel formulation was prepared by mixing carbomer, with water (1-1.5 % carbomer by weight), and microcapsules (3 % of total formulation weight) containing red, yellow or black colorant, as described in Examples 5, 6 and 7, respectively, were added to the carbomer gel and mixed therewith.
  • the preparation was incubated at 40 °C for at least 3 months, while stirring at 2500 rpm.
  • the color of the gel was monitored during incubation, and samples of the gel were taken and observed under light microscope. It was found that at least 90 % of microcapsules thus observed maintained their shape even after 3 month incubation, and no leaking of color from the microcapsules to the gel was observed.

Abstract

Multi-layer microcapsules comprising a core comprising one or more colorants and two or more shells comprised of a wall-forming polymeric material, an opaque substance and a fatty acid salt, which are rupturable upon rubbing or pressing on the skin, are disclosed. The microcapsules are characterized by improved lightness values (L*) and/or compatibility in aqueous solution-containing formulations. Cosmetic or cosmeceutic formulations comprising the microcapsules, which can be, for example, body skin care formulation or facial skin care formulations, are also provided.

Description

COLORANT-CONTAINING MICROCAPSULES
FIELD AND BACKGROUND OF THE INVENTION
The present invention, in some embodiments thereof, relates to encapsulation and, more particularly, but not exclusively, to newly designed colorant-containing microcapsules and to compositions and/or formulations such as, for example, cosmetic formulations, containing same.
Compositions for topical applications comprising various colorants are known in the art. Previous attempts to use protected colorants in dermal applications were mostly focused towards hydrophobic or solid decorative cosmetics such as make-up, lipstick, blush, and powder products.
U.S. Patent Nos. 5,320,835 and 5,382,433 disclose "activatable" dormant colored particles or pigments and cosmetic formulations comprising same and further comprising a colored base phase, and colorant entrapping substrate particles dispersed in said base phase. The encapsulated colorants are said to be released into the base phase when mechanical action is applied to the cosmetic formulation, and produce an intense shade in the color of the base phase, whereas the colorant entrapping substrate particles entrap the released colorants and produce a subtle shade in the color of the base phase. The encapsulated pigments are made by a coacervation method.
U.S. Patent No. 5,380,485 discloses colored cosmetic compositions, comprising particulate fillers coated with polymer that is combined with colorants, and their application in decorative cosmetics.
U.S. Patent Application having Publication Nos. 2005/0031558 and 2005/0276774 disclose a personal care or cosmetic composition containing microparticles comprising a shatter resistant blend of distinct colorants microencapsulated within a polymer matrix, preferably a cross-linked polymer matrix that does not allow any of the entrapped colorant to be released even under prolonged use. The matrix polymer is preferably transparent or translucent such that the blend of encapsulated colorants provides the coloring of the cosmetic product itself and of the skin upon application of the cosmetic composition. The microparticles disclosed in 2005/0276774 further contain secondary particles (i.e. hydrophobic polymers different from those of the matrix polymer) that are distributed throughout the matrix. U.S. Patent No. 4,756,906 discloses decorative cosmetic compositions containing a first colorant and microcapsules containing a solvated second colorant, different from the first colorant. Upon rupture of the microcapsules, the coloration of the encapsulated pigment is added into the composition thereby altering its color characteristics.
U.S. Patent Application Publication No. 2008/81057 discloses compositions comprising at least one encapsulated pigment and at least one skin coloring agent chosen from self-tanning agents and melanogenesis activators. The composition develops a slow, long-term color after application to the skin due to the biological action of the self-tanning agents or the melanogenesis activators, while encapsulated pigments provides immediate coloring of the skin. The pigments are said to be invisible in the composition by virtue of their encapsulation, but are readily released from their capsules and become apparent when applied to the skin through breaking of the capsules by pressure exerted during application of the composition to the skin.
WO 2004/075679 discloses rigid, non-rupturable microcapsules containing a blend of at least two coloring agents and compositions comprising them, which do not change their color upon application onto the skin. The microcapsules are non- rupturable due to the use of cross-linked polymeric matrix comprising polymers that have a glass transition temperature (Tg) higher than 80 °C.
U.S. Patent No. 6,932,984, by the present assignee, discloses single- and double- layer microcapsules and a method for microencapsulation of substances by the solvent removal method using non-chlorinated solvents. The method is based on physical processes which do not cause any change of original physical and/or chemical properties, biological activity, and safety of raw materials during the process.
U.S. Patent No. 7,838,037, by the present assignee, discloses double-layer and/or triple-layer microcapsules, designed to rupture by a slight mechanical action such as rubbing or pressing on the skin, and thereby immediately release their encapsulated content. These microcapsules are prepared by the solvent removal method using non- chlorinated solvents. This method affords physical stability to the microcapsules, high ability to entrap the active agents, protection of the active agents inside the microcapsules, and prevention of the diffusion of the microencapsulated active agents to the external water phase in a water-based preparation. WO 2009/138978, by the present assignee, discloses cosmetic compositions for dermal/topical application comprising double-layer, rupturable microcapsules which contain one or more microencapsulated colorants, and active substances. When applied to the skin, such compositions produce an immediate color change effect indicating the delivery to the skin of the active substances contained in said compositions.
SUMMARY OF THE INVENTION
In a cosmetic composition or formulation it is highly desirable to retain the pigment or dye within the capsules before application thereof, so as to maintain a long term visual effect of the cosmetic formulation. There is also a need to protect encapsulated colorants from potential detrimental effect caused by other substances, particularly in a combined formulation that comprises active substances in combination with encapsulated colorants.
The effectiveness of protection or masking by single-layer microencapsulation depends on the chemical structure, molecular weight and physical properties of the microencapsulated ingredient. For some pigments, the known methods of single- layered microencapsulation do not provide an adequate protection from leaking and/or a satisfying masking effect, and hence the use of single-layered microcapsules may result in coloring of the cosmetic composition before it is applied to the skin.
Currently known colorant-containing microcapsules not always provide an adequate protection from leaking and/or a satisfying masking effect of the color, and account for a certain undesired degree of coloring of various formulations comprising them. In addition, such microcapsules often exhibit inferior stability and color-retention effect in gel and other water-based formulations. In a search for microcapsules that would not be limited by incompatibility with water-based formulations, and that would exhibit substantial stability in water-based formulations and an improved color-masking effect and release of the colorant encapsulated therein, the present inventors have devised and successfully practiced novel opaque, multi-layered microcapsules.
According to an aspect of some embodiments of the present invention there is provided a multi-layer microcapsule comprising an inner core microcapsule and at least one outer shell enveloping the inner core microcapsule, the inner core microcapsule comprising a core which comprises a colorant, the core being enveloped by a shell comprised of a first wall-forming material, and the at least one outer shell comprising a second wall forming material, a fatty acid salt, and an opaque substance.
According to some of any of the embodiments described herein, the at least one outer shell further comprises a plasticizer.
According to some of any of the embodiments described herein, the plasticizer is selected from the group consisting of triethyl citrate, tricaprylin, trilaurin, tripalmitin, triacetin, acetyltriethyl citrate, paraffin oil, and any combination thereof.
According to some of any of the embodiments described herein, the plasticizer is triethyl citrate.
According to some of any of the embodiments described herein, an amount of the plasticizer ranges from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5% to about 6.0%, or from about 2.0 % to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0% to about 6.0%, or from about 3.5% to about 6.0%, or from about 3.5% to about 5.5%, or from about 3.5% to about 5.0%, or is about 4.5% by weight, of the total weight of the microcapsule.
According to some of any of the embodiments described herein, the at least one outer layer further comprises a dispersing agent, capable of dispersing the colorant upon application on the skin.
According to some of any of the embodiments described herein, the dispersing agent is an ester of a fatty acid.
According to some of any of the embodiments described herein, an amount of the dispersing agent ranges s from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5% to about 6.0%, or from about 2.0% to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0 % to about 6.0%, or from about 3.5% to about 6.0%, or from about 4% to about 6%, of the total weight of the microcapsule.
According to some of any of the embodiments described herein, the opaque substance is selected from the group consisting of Ti02, zinc oxide, alumina, boron nitride, talc, kaolin, mica and any combination thereof. According to some of any of the embodiments described herein, an amount of the opaque substance ranges from about 1% to about 90%, or from about 30% to about 90%, or from about 30% to about 60%, by weight of the total weight of the microcapsule.
According to some of any of the embodiments described herein, the opaque substance is Ti02, and wherein an amount of Ti02 ranges from about 10% to about 80%, or from about 30% to about 80%, or from about 30% to about 60%, by weight, of a total weight of the microcapsule.
According to some of any of the embodiments described herein, the fatty acid salt comprises one or more fatty acyls independently selected from the group consisting of stearic acid, arachidic acid, palmitoleic acid, oleic acid, linoleic acid, linolaidic acid, arachidonic acid, myristoleic acid and erucic acid.
According to some of any of the embodiments described herein, the fatty acid salt is selected from the group consisting of magnesium stearate, magnesium oleate, calcium stearate, calcium linoleate, and sodium stearate.
According to some of any of the embodiments described herein, the fatty acid salt is magnesium stearate.
According to some of any of the embodiments described herein, an amount of the fatty acid salt ranges from about 0.05% to about 5%, or from about 0.1% to about 3%, or from about 0.2% to about 3%, or from about 0.5% to about 3%, or from about 0.5% to about 2.0%, or from about 1.0% to about 2.0%, % by weight, of the total weight of the microcapsule.
According to some of any of the embodiments described herein, the multi-layer microcapsule comprises magnesium stearate in an amount within a range of from 1.0% to about 2.0% by weight, Ti02 in an amount within a range of from about 30% to about 75% by weight and a dispersing agent in an amount within a range of from about 4% to about 6% by weight, of the total weight of the microcapsule.
According to some of any of the embodiments described herein, an amount of the inner core microcapsules ranges from about 10% to about 70%, or from about 10% to about 50% by weight of the total weight of the microcapsule.
According to some of any of the embodiments described herein, each of the first and second wall-forming material independently comprises a polymer or copolymer selected from the group consisting of polyacrylate, a polymethacrylate, a cellulose ether, a cellulose ester, and any combination thereof.
According to some of any of the embodiments described herein, the polymer or copolymer is selected from the group consisting of a polyacrylate, a polymethacrylate, acrylate/ammonium methacrylate copolymer, ammonium methacrylate copolymer type B, low molecular weight (about 15,000 Dalton) poly(methyl methacrylate) -co - (methacrylic acid), poly(ethyl acrylate)-co-(methyl methacrylate)-co-(trimethy lammmonium-ethyl methacrylate chloride), poly(butyl methacrylate)-co-(2-dimethy laminoethyl methacrylate)-co-(methyl methacrylate), polyistyrenej-co-fmaleic anhydride), copolymer of octylacrylamide, cellulose ether, cellulose ester, poly(ethylene glycol)-black-poly(propylene glycol)-black-poly(ethylene glycol), PLA (poly lactic acid), PGA (poly glycolic acid) and PLGA copolymer.
According to some of any of the embodiments described herein, the second wall forming material comprises a polymer or copolymer selected from the group consisting of an acrylate/ammonium methacrylate copolymer, cellulose acetate and a combination thereof.
According to some of any of the embodiments described herein, an amount of the second wall-forming material ranges from about 5% to about 70%, or from about 5% to about 50%, or from about 5 % to about 40%, or from about 5% to about 30%, by weight, of the total weight of the microcapsule.
According to some of any of the embodiments described herein, the multi-layer microcapsule comprises the inner core microcapsules in an amount ranging from about 10% to about 50% by weight, the second wall-forming polymer or copolymer in an amount ranging from about 5% to about 30% by weight, magnesium stearate in an amount ranging from about 0.5% to 1% by weight, Ti02 in an amount ranging from about 25% to about 50% by weight and a dispersing agent in an amount ranging from about 1% to about 6%, by weight, of the total weight of the microcapsule.
According to some of any of the embodiments described herein, the multi-layer microcapsule is a double layer microcapsule.
According to some of any of the embodiments described herein, the multi-layer microcapsule is characterized by lightness values (L*) in the range of 60-100 on a lightness scale of an X-Rite measurement system. According to some of any of the embodiments described herein, the multi-layer microcapsule is stable upon incubation in a gel formulation for at least 3 month at 40 °C, while stirring.
According to an aspect of some embodiments of the present invention there is provided a composition comprising a plurality of multi-layer microcapsules, at least a portion of the multi-layer microcapsules comprising a plurality of colorant-containing microcapsules as described herein in any of the respective embodiments and any combination thereof.
According to some of any of the embodiments described herein, the multi-layer microcapsules in the plurality of colorant-containing microcapsules are the same or different.
According to some of any of the embodiments described herein, the plurality of multi-layer microcapsules have a mean size within a range of about 50 μιη to about 350 μιη.
According to an aspect of some embodiments of the present invention there is provided a process of preparing multi-layer color-containing microcapsules, the process comprising:
(a) contacting a first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, optionally a dispersing agent, and a first partially water- miscible organic solvent with a first aqueous continuous phase saturated with the organic solvent and comprising an emulsifier, to thereby obtain a first multi-component emulsion, wherein either the first organic phase or the first aqueous phase further comprises an opaque substance and/or single-layer microcapsules, each of the single- layer microcapsules comprising a core comprising a colorant or a blend of colorants enveloped by a shell comprised of a first wall-forming material;
(b) adding to the formed emulsion an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining double-layered microcapsules; and
(c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules. According to some of any of the embodiments described herein, the process further comprises isolating the microcapsules following step (b).
According to some of any of the embodiments described herein, the process further comprises drying and sifting the microcapsules, to thereby obtain a free flowing powder of the microcapsules.
According to some of any of the embodiments described herein, the wall- forming polymer is acrylate/ammonium methacrylate copolymer, ammonium methacrylate copolymer type B, cellulose ethyl ether, cellulose ethyl ester, or any combination thereof.
According to some of any of the embodiments described herein, the organic solvent is selected from ethyl acetate, ethanol, ethyl formate, or any combination thereof.
According to some of any of the embodiments described herein, the plasticizer is selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
According to some of any of the embodiments described herein, the opaque substance is selected from Ti02, zinc oxide, alumina, boron nitride, talc, kaolin, mica and any combination thereof.
According to some of any of the embodiments described herein, the wall- forming polymer comprises acrylate/ammonium methacrylate copolymer, ethyl cellulose or a combination thereof; the organic solvent partially miscible with water is ethyl acetate; the dispersing agent is an ester of a fatty acid; the fatty acid salt is magnesium stearate and the opaque substance comprises titanium dioxide.
According to some of any of the embodiments described herein, the multi-layer colorant-containing microcapsules obtained by the process are as defined in any one of the respective embodiments. Namely, the process is for preparing microcapsules as described herein.
According to some of any of the embodiments described herein, the plurality of multi-layer colorant-containing microcapsules described herein are prepared according to the process as described herein. According to an aspect of some embodiments of the present invention there is provided a cosmetic or cosmeceutical formulation comprising the composition comprising the microcapsules as described herein.
According to some of any of the embodiments described herein, the formulation further comprises a cosmetically or cosmeceutically acceptable carrier.
According to some of any of the embodiments described herein, the formulation is formulated as an oil-in-water emulsion, oil-in-water-in-oil emulsion, water-in-oil emulsion, a water-in-oil-in-water emulsion, an aqueous formulation, an anhydrous formulation, a silicon-based formulation and a powder formulation.
According to some of any of the embodiments described herein, the formulation is in the form of a gel, a powder, cream, foam, lotion, ointment, spray, oil, paste, milk, suspension, aerosol, or mousse.
Unless otherwise defined, all technical and/or scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention pertains. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of embodiments of the invention, exemplary methods and/or materials are described below. In case of conflict, the patent specification, including definitions, will control. In addition, the materials, methods, and examples are illustrative only and are not intended to be necessarily limiting. BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
Some embodiments of the invention are herein described, by way of example only, with reference to the accompanying drawings. With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of embodiments of the invention. In this regard, the description taken with the drawings makes apparent to those skilled in the art how embodiments of the invention may be practiced.
In the drawings:
FIG. 1 is an image presenting 3 dishes containing powder that comprises commercial microcapsules encapsulating red, black or yellow colorants (upper dishes) and three dishes containing powders comprising exemplary microcapsules of some embodiments of the invention, encapsulating the same red, black or yellow colorants (lower dishes), as described in Examples 5, 6 and 7, respectively.
FIG. 2 presents images of three pairs of vials, the left vial in each pair containing a basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (RedCap New, Black Cap New and YellowCap), as described in Examples 8, 9 and 10, and the right vial in each pair containing commercial microcapsules (RedCap 1, Black Cap 1 and YellowCap 1).
FIG. 3 is an image presenting 3 dishes containing powder that comprises commercial microcapsules encapsulating red, black or yellow colorants (lower dishes) and three dishes containing powders comprising exemplary microcapsules of some embodiments of the invention, encapsulating the same black, red or yellow colorants (upper dishes), as described in Examples 8, 9 and 10.
FIG. 4 presents images of three pairs of vials, the right vial in each pair containing a basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (Cameleon Yellow, CameleonRed, CameleonBlack), and the left vial in each pair containing commercial microcapsules (RedCap 1, Black Cap 1 and YellowCap 1).
FIGs. 5A-B present data obtained in X-rite measurements for exemplary red colorant-containing microcapsules according to some embodiments of the invention (CameleonRed, Example 8), compared to commercial microcapsules (RedCap 1), and show comparative images taken at the same photographic conditions (FIG. 5A) and comparative graphs showing the reflectance percentage as function of the wavelength (FIG. 5B).
FIGs. 6A-B present data obtained in X-rite measurements for exemplary black colorant-containing microcapsules according to some embodiments of the invention (CameleonBlack, Example 9), compared to commercial microcapsules (BlackCap 1), and show comparative images taken at the same photographic conditions (FIG. 6A) and comparative graphs showing the reflectance percentage as function of the wavelength (FIG. 6B).
FIGs. 7A-B present data obtained in X-rite measurements for exemplary yellow colorant-containing microcapsules according to some embodiments of the invention (CameleonYellow, Example 10), compared to commercial microcapsules (YellowCap 1), and show comparative images taken at the same photographic conditions (FIG. 7A) and comparative graphs showing the reflectance percentage as function of the wavelength (FIG. 7B). DESCRIPTION OF SPECIFIC EMBODIMENTS OF THE INVENTION
The present invention, in some embodiments thereof, relates to encapsulation and, more particularly, but not exclusively, to newly designed colorant-containing microcapsules and to compositions and/or formulations such as, for example, cosmetic formulations, containing same.
Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not necessarily limited in its application to the details set forth in the following description or exemplified by the Examples. The invention is capable of other embodiments or of being practiced or carried out in various ways.
In a search for skin care, particularly cosmetic, products containing encapsulated colorants, that provide improved properties of the capsules such as improved stability, including stability in aqueous-based formulations, and improved color-masking and color release, the present inventors have devised and successfully practiced a novel colorant-containing microcapsules .
The present inventors have modified the known solvent removal microencapsulation technique for encapsulating colorant within opaque, multi-layer microcapsules that, on one hand, exhibited unexpected stability when compounded in industrial processes and when maintained in aqueous environment, significantly enhanced masking of the colorants encapsulated therein and provided an adequate protection from "bleeding" effect within the cosmetic formulation and, on the other hand, were readily rupturable only by applying a mechanical pressure/shear force such as rubbing action of a formulation into skin, thereby releasing the encapsulated color.
The modified solvent removal method is based on physical processes which do not cause any change of original physical and/or chemical properties and safety of raw materials during the process. This method affords physical stability of the microcapsules, high ability to entrap the colorants, protection of the colorants inside the microcapsules, and prevention of the diffusion of the microencapsulated colorants to the external medium in both oil-based and water-based preparations (before application). Thus, the present inventors have designed and successfully practiced a novel methodology for obtaining stable formulations, effectively concealing the color of microencapsulated colorant contained therein, and exhibiting exceptional long term visual effect before application, smooth and pleasant spread of the microcapsules upon application and immediate release of the encapsulated colorant by mere rubbing the formulations on the skin.
For example, the present inventors have demonstrated that basic body lotion formulations, as well as pressed powders, comprising color-containing microcapsules prepared using the methodology as described herein, were significantly lighter and brighter in color compared to corresponding formulations comprising colorant- containing microcapsules made by a solvent removal method as previously described. Moreover, the present inventors have demonstrated that the color-containing microcapsules provided herein were stable in gel formulations up to at last three months when kept at 40 °C under continuous stirring.
Microcapsules provided by the present embodiments are consisted of particles
(e.g., generally spherical particles), which are generally closed structures containing an encapsulated (enveloped, entrapped) colorant or a blend of colorants. The particles generally have a core- shell structural feature, namely it is comprised of at least two polymeric shells and a core that comprises the colorant or may be consisted of the colorant, enveloped by these shells. More particularly, the multi-layer microcapsule is featured as comprising an inner core microcapsule comprising a core which comprises a colorant, being enveloped by a shell comprised of a first wall-forming material, and at least one additional outer shell comprised of a second wall forming material enveloping said inner core microcapsule (comprising the colorant-containing core and a shell of a first wall-forming material).
Each shell in the multi-layered microcapsules is typically and independently applied as a wall-forming material (e.g., a first, second, third and so forth wall-forming materials forming the first, second, third, and so forth, outer shells, respectively), and serves as a membrane for the encapsulated substance. One or more of the outer shells in the colorant-containing microcapsules provided by the present embodiments is opaque by virtue of an opaque substance comprised therein, and further contains a fatty acid salt. The outer shells may further contain a plasticizer to control its hardness and/or a dispersing agent that facilitates the smooth spread of pigments on the skin, and are designed such that the microcapsules are rupturable upon rubbing or pressing on the skin.
The microcapsules of the present embodiments, among other uses, are suitable for inclusion in topical, e.g., cosmetic, cosmeceutical and pharmaceutical (e.g., dermatological) applications. While applied to the skin, the microcapsules are capable of being ruptured upon application of shear forces such as rubbing and pressing on the skin, but they remain intact in the formulation itself before application, and exhibit exceptional stability in water-based formulations as well as in other formulations. The microcapsules are hard enough to avoid destruction of the shells and realization of the content during production processes such as isolation, drying, sieving, etc.
The microcapsules:
According to an aspect of some embodiments of the present invention there is provided a multi-layer microcapsule comprising an inner core microcapsule comprising a core which comprises a colorant and being enveloped by a first shell comprised of a first wall-forming material; and at least one outer shell comprised of a second wall forming material enveloping the inner core microcapsule. Such multi-layer microcapsules are also referred to herein as colorant-containing microcapsules.
A core of a multi-layer microcapsule as described herein comprises a core-shell microcapsule, which is referred to herein as an inner core microcapsule, or an inner core-shell microcapsule. The inner core microcapsule comprises a core, which comprises, or consists of, a colorant or a blend of colorants, and a shell enveloping the core, which is referred to herein as a first shell or a first outer shell. The shell of the inner core microcapsule comprises a first wall-forming polymer, as described herein, and may optionally further comprise a plasticizer, as described herein. The inner core- shell microcapsule is enveloped by a second outer shell, and optionally by third, fourth and so on, outer shells, each enveloping the preceding shell.
In some embodiments, a multi-layer microcapsule as described herein comprises one outer shell enveloping an inner core-shell microcapsule, thereby forming a double- layer (or double-layered) microcapsule, or can comprise two outer shells, thereby forming three-layer (or three-layered), or three or more outer shells, collectively referred to as multi-layer (or multi-layered) microcapsules. Double-layer microcapsules comprise one outer shell enveloping the inner core microcapsules, whereas triple-layer microcapsules comprise two sequential outer shells enveloping the inner core microcapsules.
In some embodiments, the multi-layer microcapsules containing the colorants as described herein are prepared by a modified solvent removal method, as described in the Examples section that follows.
In some embodiments, a mean size of the microcapsules as described herein is within a range of from about 50 μιη to about 350 μιη, or from about 50 μιη to about 150 μιη, including any intermediate value or subranges therebetween.
In some of any of the embodiments described herein, one or more of the outer shells comprises, in addition to the wall-forming material, a fatty acid salt, and an opaque substance, as described herein.
According to some of any of the embodiments of the present invention, the multi-layered microcapsules are characterized by a color significantly lighter when compared to previously described microcapsules, which differ from the microcapsules provided herein by the absence of a fatty acid salt in their wall-forming material and/or by the preparation process thereof.
According to some embodiments of the present invention, a lightness of the microcapsules is measured using the X-Rite measurement technique, and is expressed by L*a*b* values, or, alternatively, by comparative DL* values on the lightness scale (L*), as the lightness difference compared to similar microcapsules, containing the same colorant, but not containing fatty acid salts, and which are prepared using a previously described solvent removal method.
According to some embodiments of the present invention, a lightness of the microcapsules is measured using the X-Rite measurement technique, is expressed by the lightness scale (L*), and is higher than 60, higher than 70, higher than 80 or higher than 90. In some embodiments the lightness is in the ranges of 60-100 in the lightness scale L*.
In exemplary embodiments, the lightness of the microcapsules of some exemplary embodiments, containing red, yellow or black colorants was measured using the X-Rite measurement technique, and it was observed, as described, for example, in Example 13 herein, that the lightness values on the lightness scale (L*) were higher by 4-25 (as reflected by the measured DL*s values, relative to the lightness of exemplary similar commercial microcapsules that contained the same colorants, but did not contain fatty acid salts and were prepared using a different solvent removal method.
In further exemplary embodiments, described in Example 13 and presented in
Figures 1-4, a visual, qualitative comparative measurements of color lightness of formulations containing either microcapsules according to exemplary embodiments of the invention or commercial microcapsules as described herein, both containing the same colorants, have been made. It is shown that powders (Figures 1 and 3) and basic body lotions (Figures 2 and 4) that comprised the microcapsules of exemplary embodiments of the present invention were significantly lighter and brighter compared to powders and lotions that contained commercial microcapsules encapsulating the same black, red or yellow colorants.
The microcapsules of these exemplary embodiments comprise Ti02 in their outer wall-forming material, and it is assumed that the Ti02 is uniformly enveloping the polymeric shell (first outer shell) of the inner core microcapsule and that, without being bound by any particular theory, this accounts for the lighter color.
Without being bound by any particular theory, it is assumed that the use of a fatty acid salt accounts for enhanced adhesion of the opaque substance and optionally of the outer polymeric shells to the inner core microcapsule, further accounting for the lighter color and improved stability of the microcapsules.
According to some of any of the embodiments of the invention, a multi-layer microcapsule as described herein is rupturable or breakable when applied to the skin; that is, a microcapsule as described herein remains intact in the formulation, including water-based formulation, and during industrial processes, but readily breaks when pressed of rubbed on the skin. The non-breakability of the microcapsules before topical application thereof is routinely assessed by monitoring (e.g., using a light microscope) the ability of the microcapsules in a basic cream or lotion to sustain their size and shape when subjected to low shear mixing at e.g., 40-600 (or 80-100) rpm for 5-10 minutes at room temperature and at 40 °C. A change of less than 10% in the microcapsule size is indicative of the non-breakability of the microcapsules upon routine industrial processes. The multi-layer microcapsules provided herein have shown exceptional stability in water-based formulations in general and in gel formulation in particular.
In exemplary embodiments, for example as described in Example 14 herein, the durability of the multi-layer microcapsules provided in exemplary embodiments of the present invention in gel formulation was tested. It was observed that a carbomer gel formulation containing about 3% by weight of exemplary microcapsules of the present embodiments containing red, yellow or black was incubated at 40 °C for at least 3 months, under continuous stirring, yet the color of the gel was not changed, namely no color leaked from the microcapsules to the gel, and at least 90% of the microcapsules maintained their shape and size throughout the long incubation.
The wall-forming material:
The wall-forming material forms the shells of the multi-layer microcapsules of the present embodiments, and serves as a membrane for the encapsulated substance (e.g., colorant). According to embodiments of the present invention, each of the wall forming materials forming the shells comprises a wall-forming polymer or co-polymer. In some of any of the embodiments of the present invention, one or more of the outer shells further comprises an opaque substance and a fatty acid salt, and may optionally further comprise a plasticizer and/or a dispersing agent.
The phrase "wall-forming polymer", which is also referred to herein as "wall- forming polymeric material" refers to a polymeric material (e.g., a polymer or copolymer) or a combination of two or more different polymeric materials, as defined herein, which form a component of the external wall or layer or shell of the microcapsules. The term "polymer shell" refers to a polymer layer comprised of the wall-forming polymer(s).
In some embodiments, the wall-forming polymer is selected so as to sustain shear forces applied while being compounded in industrial processes, but, nevertheless, so as to provide microcapsule which are rupturable when applied (e.g., rubbed or pressed) on the skin.
In some embodiments, each of the wall-forming polymeric materials independently comprises a polymer containing a sufficient amount of functional groups which are capable of forming hydrogen bonds. In some embodiments, one or more, or each, of the polymeric materials forming the two or more shells comprises hydrogen bond-forming functional groups featuring 4- 40 weight percents of total polymer weight. Hydrogen bond-forming functional groups include, but are not limited to, functional groups which comprise one or more electron- donating atom(s) such as oxygen, sulfur and/or nitrogen.
In some embodiments, the hydrogen bond-forming groups include carboxylic acid, carboxylate, hydroxy, or any combination thereof.
In some embodiments, one or more, or each, of the wall-forming polymeric materials forming the two or more shells comprises a polyacrylate, a polymethacrylate, a cellulose ether or ester, or any combination thereof.
Exemplary wall-forming polymeric materials include, but are not limited to, polyacrylate, a polymethacrylate, low molecular weight poly(methyl methacrylate)-co- (methacrylic acid) (e.g., 1:0.16), poly(ethyl acrylate)-co-(methyl methacrylate)-co- (trimethylammmonium-ethyl methacrylate chloride) (e.g., 1:2:0.1) (also known as Eudragit® RSPO), poly(butyl methacrylate)-co-(2-dimethylaminoethyl methacrylate)- co-(methyl methacrylate) (e.g., 1:2: 1), poly(styrene)-co-(maleic anhydride), copolymer of octylacrylamide, cellulose ethers, cellulose esters, poly(ethylene glycol)-Woc£- poly(propylene glycol)-Woc£-poly(ethylene glycol), PLA (poly(lactic acid), PGA (poly(glycolide), PLGA (poly(lactide)-co-poly(glycolide) or any combination thereof.
Any combination of polymers and co-polymers as described herein is contemplated for a wall-forming material, as described herein.
In some embodiments, the wall-forming polymeric material of at least one of the outer shells comprises a cellulose ether or ester such as, but not limited to, methyl cellulose, ethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl cellulose, cellulose acetate, cellulose acetate phthalate, cellulose acetate butyrate and hydroxypropyl methyl cellulose acetate phthalate. When a cellulose ether or ester is used in the polymeric material, it preferably contains about 4-20 % hydroxyl groups which are free to form hydrogen bonds (e.g., hydroxyl groups which are not alkylated or acylated).
In some of any of the embodiments described herein, the first outer shell, of the inner core microcapsules comprises a wall-forming material as described in U.S. Patent No. U.S. Patent No. 6,932,984, which is incorporated by reference as if fully set forth herein.
In some of any of the embodiments described herein, the wall-forming material of one or more of the second, third, and so forth outer shells, comprises an acrylate/ammonium methacrylate copolymer such as, for example, Eudragit® RSPO. In some of any of the other embodiments of the present invention, the wall-forming material of one or more of the second, third, and so forth outer shells, comprises a combination of the above-mentioned polymers such as, but not limited to, combinations of acrylate/ammonium methacrylate copolymer (e.g., Eudragit® RSPO) with either poly(methyl methacrylate)-co-(methacrylic acid) or cellulose acetate.
In some embodiments, the wall-forming material of one or more of the second, third, and so forth outer shells, comprises cellulose ester such as cellulose acetate. In some of any of the other embodiments of the present invention, the wall-forming material of one or more of the second, third, and so forth outer shells, comprises a combination of cellulose acetate and acrylate/ammonium methacrylate copolymer (e.g., Eudragit® RSPO) or poly(methyl methacrylate)-co-(methacrylic acid).
When two polymeric materials are used as a wall-forming material, a weight ratio therebetween can range from 10: 1 to 1: 1, and can be, for example, 5: 1, 4: 1, 3: 1, 2: 1, or 3:2, including any intermediate values and subranges therebetween.
The wall-forming material in each of the outer shells in the microcapsules described herein (e.g., a first wall-forming material of the inner microcapsule, a second wall-forming material of a first outer shell enveloping the inner microcapsule, and optionally a third wall-forming material of a second outer shell enveloping the first outer shell, and so forth) can be the same or different.
In some embodiments, in double-layer microcapsules, the wall forming material of the first and second outer shells is different. In some of these embodiments, the second wall-forming material comprises cellulose acetate, acrylate/ammonium methacrylate copolymer (e.g., Eudragit® RSPO) or a combination thereof.
The total amount (weight/weight) of the wall-forming polymeric material(s) of the outer shells (excluding the inner capsules) in the total microcapsule weight can be within a range selected from about 5% to about 70%, from about 5% to about 50%, from about 5% to about 40%, or from about 5% to about 30%, or from about 8% to about 21%, by weight, including any subranges and any intermediate values therebetween.
In embodiments where the wall forming material comprises cellulose acetate, an amount of the wall-forming polymeric material(s) of the outer shells (excluding the inner capsules) of the total microcapsule weight can be within a range of from 5% to 20% or from 5% to 20% by weight.
An Opaque substance:
The shells of the microcapsules can independently be opaque, semi-opaque or non-opaque (transparent). In the color-containing microcapsules provided herein at least one of the outer shells, for example, the most outer shell, is opaque.
In some embodiments of the present invention, opacity of the outer shell of the multi-layer microcapsules is obtained by an opaque substance.
As used herein, an "opaque substance" is a substance which is non-transparent and blocks at least 70% of the light passing therethrough.
Thus, opaque outer shell blocks 70% to 100% of the light. Semi-opaque outer shell blocks up to 50% of the light. Non-opaque or transparent outer shell blocks no more than 30% of the light passing therethrough.
The terms "opacity" and "opaque" refer to herein to UV-vis light, such as, for example, daylight.
Exemplary opaque substances include, but are not limited to, Ti02, zinc oxide, alumina, boron nitride, talc, mica and any combination thereof.
The total amount of opaque substances in at least one outer shell is within a range of from about 1% to about 90%, or from about 10% to about 90%, or from about
30% to about 90%, or from about 30% to about 80%, or from about 30% to about 60%, by weight, of the total weight of the microcapsule, including any subranges and any intermediate values therebetween.
In some of any of the embodiments described herein, the opaque substance is, or comprises, Ti02, and in some embodiments, an amount of Ti02 is within a range of from about 10% to about 85%, or from about 30% to about 80%, or from about 30% to about 75%, or from about 30% to about 60%, by weight, of the total weight of the microcapsule, including any subranges and any intermediate values therebetween. In some of any of the embodiments described herein, the opaque substance comprises Ti02 in combination with boron nitride.
A fatty acid salt:
A technical feature of the multi-layer microcapsules of the present embodiments, which is assumed to account for their ability to sustain opacity and remain stable in water-based environment, is that one or more of the outer shells comprises a fatty acid salt.
In some of any of the embodiments described herein, the outer shell which comprises an opaque substance as described herein in any one of the respective embodiments further comprises a fatty acid salt as described herein in any one of the respective embodiments.
A fatty acid salt comprises a long hydrophobic hydrocarbon chain (e.g., of 4 to 30 carbon atoms in length) carboxylate anion (a fatty acyl) and a cation, as depicted in the following formula:
(R-C(=0)-0~)nM(n+)
wherein R is a substituted or unsubstituted, liner or branched hydrocarbon chain of 4 to 30 carbon atoms, M+ is a cation, preferably a metal cation, and n is an integer representing the number of fatty acyls that interact with the cation, and also represents the charge number of the cation (e.g., 1, 2, 3, etc.).
The fatty acids salts that are used in some of any of the embodiments of the present invention may contain 1 to 3 fatty acyl chains, each chain, independently, comprising 4 to 30 or 8 to 24 carbon atoms (C8-C24) in length. Thus, the fatty acid salt can be a salt of a monovalent, divalent or trivalent metal ion or a salt of an organic cation.
A monovalent metal ion can be, for example, Na+, K+, Cs+, Li+; a divalent metal ion is selected from Mg2+, Ca2+, Fe (II), Co2+, Ni2+, Cu2+, Mn2+, Cd2+, Sr2+or Zn2+; a trivalent metal ion can be, for example, Fe(III), La3+, Eu3+ or Gd3+; an organic cation can be, for example, ammonium, sulfonium, phosphonium or arsonium.
The fatty acyl can be derived from fatty acids such as, but not limited to, stearic acid, arachidic acid, palmitoleic acid, oleic acid, linoleic acid, linolaidic acid, arachidonic acid, myristoleic acid and erucic acid. Other fatty acids are also contemplated. Without being bound by any particular theory, it is assumed that the hydrocarbon chain minimizes contact with aqueous environment, while the ionic cation head forms ionic interactions with water molecules and anionic substances. Thus, in some embodiments of the process of the preparation of the multi-layer microcapsules of the invention, when the inner core microcapsules and the opaque substance are brought in contact with a salt of a fatty acid and a wall-forming polymer, the long hydrophobic chains of the fatty acid carboxylate spontaneously wrap themselves around the hydrophobic outer shell of the inner core microcapsules while pointing their ionic heads towards the aqueous surrounding, thereby either being solvated by water molecules, or, most often, attracting anionic compounds or compounds with partially-negative charge. Thus, the cation of the fatty acid salts most probably attracts the particles of an opaque substance and optionally the free carboxylic and/or hydroxyl groups of the wall-forming polymer dispersed in the aqueous emulsion, resulting in a better adhesion of both the opaque substance and the polymeric material to the outer layer of the inner core microcapsules and hence provide efficient masking of the colorant in the inner core microcapsules, while producing multi-layer microcapsules, with the final outcome being microcapsules characterized by lighter color, as defined herein.
Fatty acid salts may be used in the preparation of single-layer microcapsules while being added to the organic phase together with the encapsulated material, and the wall-forming polymer, with or without the opaque substance. Upon contacting the organic phase with an aqueous phase containing an opaque substance such as Ti02, the fatty chains will spontaneously wrap around the encapsulated substance and their polar/ionic heads will interact with the oppositely charged opaque substance as well as with oppositely charged groups on the polymer, thereby enhancing the formation of an opaque polymeric envelope surrounding a core comprising the encapsulated material.
Exemplary fatty acid salts include, but are not limited to, magnesium stearate, magnesium oleate, calcium stearate, calcium linoleate, sodium stearate, magnesium arachidonate, magnesium palmitate, magnesium linoleate, calcium arachidonate, calcium myristoleate, sodium linoleate, calcium linoleate, sodium stearate, potassium stearate, sodium laurate, sodium myristate, sodium palmitate, potassium laurate, potassium myristate, potassium palmitate, calcium laurate, calcium myristate, calcium palmitate, zinc laurate, zinc myristate, zinc palmitate, zinc stearate, magnesium laurate, and magnesium myristate.
In some embodiments, the fatty acid salt is magnesium stearate.
The fatty acid salt is usually in an amount within a range of from about 0.05% to about 5%, or from about 0.1% to about 45%, or from about 0.2% to about 4%, or from about 0.5% to about 4%, or from about 0.5% to about 3.0%, or from about 0.75% to about 3.0%, or from about 1.0% to about 3.0%, or from about 1.0 % to about 2.0%, or is about 1.0% or about 2.0%, by weight, of the total microcapsule's weight, including any subranges and any intermediate values therebetween.
A dispersing agent and/or plasticizer:
In some embodiments, the one or more of the outer shells of the multi-layer microcapsule comprises a dispersing agent, preferably a lower alkyl fatty acid ester such as, but not limited to, isopropyl myristate, isopropyl butyryl myristate, propylene glycol stearate, butylene glycol cocoate, hydrogenated lecithin and jojoba oil.
In some embodiments, the dispersing agent is isopropyl myristate (IPM), propylene glycol stearate, or a combination thereof. It was observed that when a dispersing agent such as IPM or propylene glycol stearate was included in the outer shell of double-layered microcapsules, softer, and more readily spreadable, microcapsules were obtained. It is assumed that when the microcapsules break, the encapsulated colorant is released and coated with the oily dispersing agent, which thereby accounts for smoother and a uniform spread of the colorant on the skin. Such fatty agents can be considered as acting both as a plasticizer and a dispersing agent.
The amount of a dispersing agent is usually within a range of from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5% to about 6.0%, or from about 2.0% to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0% to about 6.0%, or from about 4.0% to about 6.0%, by weight, of the total weight of the multilayer microcapsule, including any subranges and any intermediate values therebetween.
In some embodiments of any of the embodiments of the present invention, one or more of the outer shells (e.g., a first and/or second outer shell(s) in a double-layer microcapsule) further comprises a plasticizer. Herein and in the art, a "plasticizer" describes a substance which increases the plasticity or fluidity of a composition. In the context of the present embodiments, a plasticizer is added to the wall-forming material in order to control the physical properties and level of elasticity of the microcapsule's outer shells.
Exemplary plasticizers include, but are not limited to, triethyl citrate, tricaprylin, trilaurin, tripalmitin, triacetin, acetyltriethyl citrate, paraffin oil, and any combination thereof. In exemplary embodiments, the plasticizer is triethyl citrate.
The amount of the plasticizer in can be within a range of from about 0.5% to about 10%, or from about 0.5% to about 9.0%, or from about 1.0% to about 8.0%, or from about 1.0% to about 7.0%, or from about 1.5% to about 7.0%, or from about 1.5 % to about 6.0%, or from about 2.0% to about 6.0%, or from about 2.5% to about 6.0%, or from about 3.0% to about 6.0%, or from about 3.5% to about 6.0%, or from about 3.5 % to about 5.5%, or from about 3.5% to about 5.0%, or is about 4.5% by weight, of the total weight of the microcapsule, including any subranges and any intermediate values therebetween.
The colorant:
The terms "colorant", "color agent" and "pigment" are used herein interchangeably and refer to organic pigments such as synthetic or natural dyes selected from any of the well known FD&C or D&C dyes, inorganic pigments such as metal oxides, or lakes and any combination (blend) thereof. In some exemplary embodiments, the color agent is an inorganic pigment, such as, for example, a metal oxide.
The colorant may be oil-soluble or oil-dispersible or with limited solubility in water. Typically suitable colorants for microencapsulation according to some of any of the embodiments of the present invention include, but are not limited to, organic and inorganic pigments, lakes, natural and synthetic dyes and any combination thereof.
In some embodiments, the color agents are inorganic pigments such as, but not limited to, metal oxides such as iron oxides, titanium dioxide (Ti02), titanium lower oxides, aluminum oxide, zirconuim oxides, cobalt oxides, cerium oxides, nickel oxides, chromium oxide (chromium green), zinc oxide and composite metal oxides; metal hydroxides such as calcium hydroxide, iron hydroxides, aluminum hydroxide, chromium hydroxide, magnesium hydroxide and composite metal hydroxides; other colorants such as ferric ammonium ferrocyanide, Prussian blue, iron sulfides, manganese violet, carbon black, mica, kaolin, and any combination thereof.
In some of any of these embodiments, the inorganic pigments are selected from iron oxides, titanium dioxide, zinc oxide, chromium oxide/hydroxide, and mixtures thereof. In a more preferred embodiment, the color agent is iron oxide of any one of the three primary colors- red, yellow or black, or most preferably, a mixture thereof.
Optionally, the colorant may comprise, besides the mixture of iron oxides, titanium dioxide, for the purpose of providing any desired final color or shade of color to the composition. Preferably, when encapsulated within the inner core microcapsules, titanium dioxide is used in any one of its mineral forms such as, but not limited to, anatase, brookite or rutile, or any combination thereof.
In some other embodiment, the colorants are Lake organic pigments produced by precipitation of a natural or synthetic dye with a metallic salt such as aluminum, calcium or barium salts. Such colorants are typically oil-dispersible and widely used in cosmetics. Examples of Lake pigments include, but are not limited to, Indigo Lakes,
Carmine Lakes, lakes from the series of the well-known FD&C and D&C dyes such as
D&C Red 21 Aluminum Lake, D&C Red 7 Calcium Lake.
As described herein, the colorant is included in a core of the inner core microcapsules. In some embodiments, the inner core microcapsules, including the colorant, the wall forming agent and any additional agents are as described in U.S.
Patent No. 6,932,984, including any embodiments and combination thereof described therein.
The amount of the inner core microcapsules containing the colorant is usually within a range of from about 10% to about 80%, or from about 10% to about 70%, or from about 10% to about 60%, or from about 10% to about 50%, or from about 10% to about 40%, by weight, including any subranges and any intermediate values therebetween. A person skilled in the art would recognize the amount of the colorant, by weight percents, of the total weight of the multi-layer microcapsules.
In some of any of the embodiments described herein, the microcapsule contains only one type of pigment or a mixture of two or more pigments, either encapsulated individually and/or one or more blends of colorants may be encapsulated within the core of double- or multi-layer microcapsules. A person skilled in the art will know how to choose pigments and combinations of pigments to produce a desired color effect on the skin.
Colorant-containing Composition:
According to an aspect of some embodiments of the present invention there is provided a composition which comprises a plurality of microcapsules, at least a portion of the microcapsules are multi-layer microcapsules which comprise an inner core microcapsule comprising at least one colorant and a first shell comprised of a first wall- forming polymeric material enveloping the core, and one or more outer shells enveloping the inner ore microcapsule, as described in any one of the embodiments described herein. Such a composition is also referred to herein as a colorant-containing composition or as a color composition.
In some embodiments, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90%, at least 95%, at least 98%, or at least 99%, or all of the plurality of microcapsules in the composition are colorant-containing microcapsules as described in any one of the embodiments described herein.
"Composition" as used herein refers to a plurality of microcapsules, which can be the same or different, which, when different, can feature a plurality or variety of features. In accordance with embodiments of the present invention, at least a portion of the plurality of microcapsules exhibits all the technical features characterizing a microcapsule as described herein, in any one of the embodiments thereof, for example, having at least two outer shells, encapsulating a colorant, comprising a fatty acid salt, comprising a dispersing agent, being breakable upon rubbing on the skin and being opaque.
The term "at least a portion" means at least 20%, at least 50%, at least 70%, at least 60%, at least 80%, at least 90%, at least 95%, at least 98%, at least 99% or all of the microcapsules being the multi-layer, color-containing microcapsules, as described in any one of the respective embodiments herein.
In some embodiments, the colorant-containing microcapsules as described herein in the composition can be the same, or can differ from one another by the color agent encapsulated therein and/or by the number and/or type of wall-forming polymeric material comprising the shells. In at least part or portion of the plurality of microcapsules of the composition provided herein, the color agent may be the same or different, and/or the microcapsules may encapsulate a mixture of colorants in their core.
In some embodiments related to the composition of the invention, particularly to that portion of plurality of microcapsules in the composition that exhibits the combination of technical features that characterize a multi-layer microcapsule of the invention, each microcapsule can contain one or a mixture of two of more colorants. In some other embodiments, microcapsules containing one colorant can be mixed with microcapsules containing another colorant or a mixture of colorants, within the color composition.
Each of the microcapsules described herein can be used in any combination, and with each of the embodiments described herein for the formulation/composition containing same.
In some exemplary embodiments of the present invention, a second wall- forming material comprises magnesium stearate in an amount within a range of from 1.0% to 2.0%, Ti02 in an amount within a range of 30 5 to 75% and a dispersing agent (e.g., isopropyle myristate of propylene glycol stearate) in an amount within a range of from 4% to 6%, by weight, of the total weight of the microcapsule.
In some exemplary embodiments, a multi-layer microcapsule as described herein encapsulates a colorant which iron oxide, diiron trioxide and/or triiron tetraoxide, and comprises a wall-forming material comprising an acrylate/ammonium methacrylate copolymer, either alone or in combination with cellulose ester such as cellulose actate. In some exemplary embodiments, a multi-layer microcapsule as described herein comprises a colorant, or inner microcapsules comprising a colorant in an amount of about 30-50 % by weight, a wall-forming polymer or copolymer in an amount of 10- 30% by weight, magnesium stearate in an amount of 0.5-1%, Ti02 in an amount of 25- 50% and isopropyl myristate in an amount of 1-6%, by weight.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti02 as the opaque substance in an amount of about 30- 45% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in a total amount of about 10-30% by weight, magnesium stearate in the amount of 1%, and inner microcapsules comprising a metal oxide colorant selected from triiron tetraoxide (black), iron oxide (yellow) and diiron trioxide (red) in an amount of 36-45% by weight of total capsule's weight. Example 1 describes an exemplary red color containing-composition comprising these components.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules comprising acrylate/ammonium methacrylate copolymer in an amount of 14.5% by weight, magnesium stearate in an amount of 1.0% by weight, Ti02 in an amount of 41% by weight, diiron trioxide in an amount of 36% by weight, and further comprise the plasticizer triethyl citrate in an amount of 4.5% by weight. Examples 3 and 4 describe yellow color containing- and black color containing-compositions, respectively.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are red, yellow, and black, color-containing compositions comprising double layer microcapsules comprising the dispersing agent isopropyl myristate in an amount of 3.0% by weight.
In some exemplary embodiments, a multi-layer microcapsule as described herein comprises a colorant, or inner microcapsules comprising a colorant in an amount of about 10-30% by weight, a wall-forming polymer or copolymer in an amount of 5-15% by weight, magnesium stearate in an amount of 1-2% by weight, Ti02 in an amount of 30-75% by weight, and propylene glycol stearate in an amount of 4-6%, by weight, of the total weight of the composition.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti02 as the opaque substance in an amount of about 30- 75% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in combination with ethyl cellulose a total amount of about 5-15% by weight, magnesium stearate in the amount of 2%, and inner microcapsules comprising a metal oxide colorant selected from triiron tetraoxide (black), iron oxide (yellow) and diiron trioxide (red) in an amount of 10-30% by weight of total capsule's weight. Examples 8-10 and 12 describe an exemplary color containing-composition comprising these components.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti02 as the opaque substance in an amount of about 70- 75% by weight, and the wall-forming material comprises ethyl cellulose a total amount of about 5-10% by weight, magnesium stearate in the amount of 2%, and inner microcapsules comprising a blue colorant in an amount of 10-15% by weight of total capsule's weight. Example 11 describes an exemplary color containing-composition comprising these components.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are red, yellow, blue, green and/or black color-containing compositions comprising double layer microcapsules in which the second wall-forming material comprises, or consist of, cellulose acetate, and comprising the dispersing agent propylene glycol stearate in an amount of 4-6% by weight of the total weight of the microcapsule.
The process:
The process used for the preparation of the microcapsules of the invention as described herein is a modification of the microencapsulation solvent removal method disclosed, for example, in U.S. Patent Nos. 6,932,984 and 7,838,037 and WO 2012/156965, which are incorporated by reference as if fully set forth herein. According to this technology, the active ingredient is found in the core of the microcapsule. This technique seals each micro-capped ingredient from chemical and cross-link reactions, degradation, color change or loss of potency during production, and for extended periods in storage. The solvent removal process is based on four main steps as follows:
(i) preparing a homogeneous organic solution comprising the encapsulated agent, a wall-forming polymeric material, an opaque substance, a plasticizer and an organic solvent that is partially miscible in water;
(ii) preparing an emulsion of an aqueous continuous phase containing an emulsifier and saturated with the same organic solvent of the organic solution; (iii) mixing the homogeneous organic solution with the aqueous emulsion, under high shear stirring to thereby form a multi-component emulsion; and
(iv) extracting the organic solvent by adding to the emulsion formed in step (iii) an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining the microcapsules.
As taught in U.S. Patent No. 7,838,037, double-layer and triple-layer microcapsules are formed by first modifying the surface of the single layer microcapsules formed according to steps (i)-(iv) and then subjecting the surface- modified inner core microcapsules to one or more cycles of steps (i)-(iv), when the inner core microcapsules are dispersed in the organic solution together with the wall- forming material.
However, in some embodiments of the modified method provided herein, the inner core microcapsules as well as the opaque substance such as Ti02 are dissolved or dispersed in the continuous aqueous emulsion. In addition, a fatty acid salt such as magnesium stearate is added to the organic solution. By shifting Ti02 to the aqueous phase, and adding magnesium stearate to the organic solution, double- and triple-layer microcapsules were obtained wherein the Ti02 uniformly coated the outer polymeric shell thereby providing a masking layer to the inner core microcapsules. Thus, in some embodiments, the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps:
(a) contacting a first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, optionally a dispersing agent and a plasticizer, and a first partially water-miscible organic solvent, with a first aqueous solution saturated with said organic solvent and comprising an emulsifier, an opaque substance and single-layer microcapsules containing a colorant or a blend of colorants and a first wall-forming agent, to thereby obtain a first multi-component emulsion;
(b) adding to the formed emulsion an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining double-layered microcapsules; and
(c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules. In further steps, the microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
These steps are further detailed as follows:
The homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the wall-forming polymer. In exemplary embodiments, the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof. In some embodiments, the organic solvent is ethyl acetate.
The fatty acid salt is as described in any one of the respective embodiments described herein. An optional dispersion agent is as described in any one of the respective embodiments described herein.
When a plasticizer is used, it is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
The components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
The first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier, the opaque substance and single-layer microcapsules containing a colorant or a blend of colorants and a first wall-forming material (inner core microcapsules, as described herein). The opaque substance is as described in any one of the respective embodiments described herein. In preferred embodiments, the opaque substance is Ti02. The inner e.g. single-core microcapsules, may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984.
The organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
In step (b), an amount of water is added to the multi component emulsion prepared in (a), thereby extracting the organic solvent and allowing the double-layer microcapsules to form. If triple or other multi-layer microcapsules are desired, steps (a) and (b), are repeated using a second, third, and so on, organic phases and aqueous continuous phases, wherein the organic solvent may be the same or different, the wall-forming material, the plasticizer as well as the opaque substance, the fatty acid salt and the dispersing agent may be the same or different.
In the context of embodiments of the invention, the term "low sheer stirring" refers to a mixing at about 100-800 rpm, preferably at about 300-600 rpm.
In some exemplary embodiments, the ingredients employed in the process comprise the wall-forming polymer acrylate/ammonium methacrylate copolymer, ethyl acetate as the organic solvent partially miscible with water, the dispersing agent isopropyl myristate, the fatty acid salt magnesium stearate and the opaque substance titanium dioxide.
In some other embodiments of the modified method provided herein, the inner core microcapsules as well as the opaque substance such as Ti02 are dissolved or dispersed in the organic phase, and a fatty acid salt such as magnesium stearate also is added to the organic solution. These embodiments preferably relate to microcapsules which comprise cellulose acetate in one or more of the outer shells (e.g., the second and/or most outer shell). The present inventors have demonstrated that by using cellulose acetate as one of the wall-forming polymeric materials, an improved opacity is obtained also when the opaque substance such as Ti02 is included in the organic phase, such that in the obtained double- and triple-layer microcapsules the Ti02 uniformly coats the outer polymeric shell thereby providing a masking layer to the inner core microcapsules. Thus, in some embodiments, the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps:
(a) contacting a first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, an opaque substance and single-layer microcapsules containing a colorant or a blend of colorants, and optionally a dispersing agent and a plasticizer, and a first partially water-miscible organic solvent, with a first aqueous solution saturated with said organic solvent and typically comprising an emulsifier, to thereby obtain a first multi-component emulsion; (b) adding to the formed emulsion an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining double-layered microcapsules; and
(c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
In further steps, the microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
These steps are further detailed as follows:
The homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a second wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the second wall- forming polymer. In exemplary embodiments, the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof. In some embodiments, the organic solvent is ethyl acetate.
The fatty acid salt is as described in any one of the respective embodiments described herein. An optional dispersion agent is as described in any one of the respective embodiments described herein.
The opaque substance is as described in any one of the respective embodiments described herein. In preferred embodiments, the opaque substance is Ti02, optionally in combination with boron nitride. The inner e.g. single-core microcapsules, may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984.
When a plasticizer is used, it is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
The components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
The first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier. The organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
Further steps of these embodiments are as described hereinabove.
Exemplary microcapsules and compositions:
In some exemplary embodiments of the present invention, a second wall- forming material comprises magnesium stearate in an amount within a range of from 1.0 % to 2.0 %, Ti02 in an amount within a range of 30 5 to 75 % and a dispersing agent (e.g., isopropyle myristate of propylene glycol stearate) in an amount within a range of from 4 % to 6 %, by weight, of the total weight of the microcapsule.
In some exemplary embodiments, a multi-layer microcapsule as described herein encapsulates comprises a wall-forming material comprising an acrylate/ammonium methacrylate copolymer, either alone or in combination with cellulose ester such as cellulose actate.
In some exemplary embodiments, a multi-layer microcapsule as described herein comprises inner microcapsules comprising an active agent in an amount of about 30- 50% by weight, a wall-forming polymer or copolymer in an amount of 10-30% by weight, magnesium stearate in an amount of 0.5-1%, Ti02 in an amount of 25-50% and isopropyl myristate in an amount of 1-6%, by weight.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti02 as the opaque substance in an amount of about 30- 45% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in a total amount of about 10-30% by weight, magnesium stearate in the amount of 1%, and inner microcapsules comprising an active agent in an amount of 36-45% by weight of total capsule's weight.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are compositions comprising double layer microcapsules comprising the dispersing agent isopropyl myristate in an amount of 3.0% by weight.
In some exemplary embodiments, a multi-layer microcapsule as described herein comprises inner microcapsules comprising an active agent in an amount of about 10- 30% by weight, a wall-forming polymer or copolymer in an amount of 5-15% by weight, magnesium stearate in an amount of 1-2% by weight, Ti02 in an amount of 30- 75% by weight, and propylene glycol stearate in an amount of 4-6%, by weight, of the total weight of the composition.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti02 as the opaque substance in an amount of about 30- 75% by weight, and the wall-forming material comprises acrylate/ammonium methacrylate copolymer (e.g., Udragit® RSPO) in combination with ethyl cellulose a total amount of about 5-15% by weight, magnesium stearate in the amount of 2%, and inner microcapsules in an amount of 10-30% by weight of total capsule's weight.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are double-layer microcapsules which comprise Ti02 as the opaque substance in an amount of about 70- 75% by weight, and the wall-forming material comprises ethyl cellulose a total amount of about 5-10% by weight, magnesium stearate in the amount of 2%, and inner microcapsules in an amount of 10-15% by weight of total capsule's weight.
In some exemplary embodiments, at least a portion of a plurality of microcapsules comprised in the composition of the invention are color-containing compositions comprising double layer microcapsules in which the second wall-forming material comprises, or consist of, cellulose acetate, and comprising the dispersing agent propylene glycol stearate in an amount of 4-6% by weight of the total weight of the microcapsule.
The process:
The process used for the preparation of the microcapsules of the invention as described herein is a modification of the microencapsulation solvent removal method disclosed, for example, in U.S. Patent Nos. 6,932,984 and 7,838,037 and WO 2012/156965, which are incorporated by reference as if fully set forth herein. According to this technology, the active ingredient is found in the core of the microcapsule. This technique seals each micro-capped ingredient from chemical and cross-link reactions, degradation, color change or loss of potency during production, and for extended periods in storage. The solvent removal process is based on four main steps as follows: (i) preparing a homogeneous organic solution comprising the encapsulated agent, a wall-forming polymeric material, an opaque substance, a plasticizer and an organic solvent that is partially miscible in water;
(ii) preparing an emulsion of an aqueous continuous phase containing an emulsifier and saturated with the same organic solvent of the organic solution;
(iii) mixing the homogeneous organic solution with the aqueous emulsion, under high shear stirring to thereby form a multi-component emulsion; and
(iv) extracting the organic solvent by adding to the emulsion formed in step (iii) an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining the microcapsules.
As taught in U.S. Patent No. 7,838,037, double-layer and triple-layer microcapsules are formed by first modifying the surface of the single layer microcapsules formed according to steps (i)-(iv) and then subjecting the surface- modified inner core microcapsules to one or more cycles of steps (i)-(iv), when the inner core microcapsules are dispersed in the organic solution together with the wall- forming material.
However, in some embodiments of the modified method provided herein, the inner core microcapsules as well as the opaque substance such as Ti02 are dissolved or dispersed in the continuous aqueous emulsion. In addition, a fatty acid salt such as magnesium stearate is added to the organic solution. By shifting Ti02 to the aqueous phase, and adding magnesium stearate to the organic solution, double- and triple-layer microcapsules were obtained wherein the Ti02 uniformly coated the outer polymeric shell thereby providing a masking layer to the inner core microcapsules. Thus, in some embodiments, the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps:
(a) contacting a first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, optionally a dispersing agent and a plasticizer, and a first partially water-miscible organic solvent, with a first aqueous solution saturated with said organic solvent and comprising an emulsifier, an opaque substance and single-layer microcapsules containing one or more color agents and a first wall-forming agent, to thereby obtain a first multi-component emulsion; (b) adding to the formed emulsion an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining double-layered microcapsules; and
(c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
In further steps, the microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
These steps are further detailed as follows:
The homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the wall-forming polymer. In exemplary embodiments, the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof. In some embodiments, the organic solvent is ethyl acetate.
The fatty acid salt is as described in any one of the respective embodiments described herein. An optional dispersion agent is as described in any one of the respective embodiments described herein.
When a plasticizer is used, it is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
The components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
The first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier, the opaque substance and single-layer microcapsules containing one or more active agents and a first wall- forming material (inner core microcapsules, as described herein).
The opaque substance is as described in any one of the respective embodiments described herein. In preferred embodiments, the opaque substance is Ti02. The inner e.g. single-layer core microcapsules, may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984.
The organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
In step (b), an amount of water is added to the multi component emulsion prepared in (a), thereby extracting the organic solvent and allowing the double-layer microcapsules to form.
If triple or other multi-layer microcapsules are desired, steps (a) and (b), are repeated using a second, third, and so on, organic phases and aqueous continuous phases, wherein the organic solvent may be the same or different, the wall-forming material, the plasticizer as well as the opaque substance, the fatty acid salt and the dispersing agent may be the same or different.
In the context of embodiments of the invention, the term "low sheer stirring" refers to a mixing at about 100-800 rpm, preferably at about 300-600 rpm.
In some exemplary embodiments, the ingredients employed in the process comprise the wall-forming polymer acrylate/ammonium methacrylate copolymer, ethyl acetate as the organic solvent partially miscible with water, the dispersing agent isopropyl myristate, the fatty acid salt magnesium stearate and the opaque substance titanium dioxide.
In some other embodiments of the modified method provided herein, the inner core microcapsules as well as the opaque substance such as Ti02 are dissolved or dispersed in the organic phase, and a fatty acid salt such as magnesium stearate also is added to the organic solution. These embodiments preferably relate to microcapsules which comprise cellulose acetate in one or more of the outer shells (e.g., the second and/or most outer shell). The present inventors have demonstrated that by using cellulose acetate as one of the wall-forming polymeric materials, an improved opacity is obtained also when the opaque substance such as Ti02 is included in the organic phase, such that in the obtained double- and triple-layer microcapsules the Ti02 uniformly coats the outer polymeric shell thereby providing a masking layer to the inner core microcapsules. Thus, in some embodiments, the multi-layer microcapsules according to the present invention can be prepared by the modified solvent removal method comprising the following steps: (a) contacting a first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, an opaque substance and single-layer microcapsules containing one or more color agents, and optionally a dispersing agent and a plasticizer, and a first partially water-miscible organic solvent, with a first aqueous solution saturated with said organic solvent and typically comprising an emulsifier, to thereby obtain a first multi-component emulsion;
(b) adding to the formed emulsion an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining double-layered microcapsules; and
(c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
In further steps, the microcapsules are isolated following step (b), dried and sifted to thereby obtain a free flowing powder of the microcapsules.
These steps are further detailed as follows:
The homogenous solution prepared in step (a) is obtained by preparing an organic solution or dispersion of a second wall-forming polymeric material as described in any one of the respective embodiments described herein, in an organic solvent that is partially miscible in water and is capable of dissolving or dispersing the second wall- forming polymer. In exemplary embodiments, the organic solvent is an organic solvent approved for topical applications, such as, but not limited to, ethyl acetate, ethanol, ethyl formate, or any combination thereof. In some embodiments, the organic solvent is ethyl acetate.
The fatty acid salt is as described in any one of the respective embodiments described herein. An optional dispersion agent is as described in any one of the respective embodiments described herein.
The opaque substance is as described in any one of the respective embodiments described herein. In preferred embodiments, the opaque substance is Ti02, optionally in combination with boron nitride.
The inner e.g. single-layer core microcapsules, may be obtained by the known solvent removal method, as described, for example, in U.S. Patent No. 6,932,984. When a plasticizer is used, it is usually selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
The components of the organic solution are mixed/stirred until a homogeneous, optionally transparent, solution is obtained.
The first aqueous continuous phase is saturated with the organic solvent that forms the organic solution, and typically comprises an emulsifier. The organic solution and the first aqueous continuous phase are mixed under low sheer stirring to thereby form a multi component emulsion.
Further steps of these embodiments are as described hereinabove.
Topical Formulations:
In some embodiments, the composition provided herein is used in cosmetic, cosmeceutical or pharmaceutical formulations such as skin care formulations, make-up or dermatological or other topical pharmaceutical formulations, comprising the microcapsules as described herein (e.g., a color composition as described herein). The formulation can optionally and preferably further comprise a carrier, and optionally additional active agents and/or additives.
As used herein a "formulation" refers to a vehicle in the form of emulsion, lotion, cream, gel, powder, etc., that comprises the colorant-containing microcapsules as described herein with physiologically acceptable carriers and excipients and optionally other chemical components such as cosmetic, cosmeceutic or pharmaceutical agents
(e.g., drugs).
As used herein, the term "physiologically acceptable" means approved by a regulatory agency of the Federal or a state government or listed in the U.S. Pharmacopeia or other generally recognized pharmacopeia for use in animals, and more particularly in humans.
Herein, the phrase "physiologically suitable carrier" refers to an approved carrier or a diluent that does not cause significant irritation to an organism and does not abrogate the biological activity and properties of a possible active agent.
Herein the term "excipient" refers to an inert substance added to a pharmaceutical composition to further facilitate processes and administration of the active ingredients. In some embodiment of the present invention, the cosmetic or cosmeceutical formulation is formulated in a form suitable for topical application on the applied area.
By selecting the appropriate carrier and optionally other ingredients that can be included in the composition, as is detailed hereinbelow, the compositions of the present embodiments may be formulated into any form typically employed for topical application.
The formulations can be water-based, oil-based or silicon-based.
The formulations as described herein can be, for example, skin care products, make-up products (including eye shadows, make-up, lipstick, lacquer, etc., or any other product as described herein).
In some embodiments, a formulation as described is in a form of a cream, an ointment, a paste, a gel, a lotion, a milk, an oil, a suspension, a solution, an aerosol, a spray, a foam, a powder (e.g., a pressed powder or a loose powder) or a mousse.
Ointments are semisolid preparations, typically based on petrolatum or petroleum derivatives. The specific ointment base to be used is one that provides for optimum delivery for the active agent chosen for a given formulation, and, preferably, provides for other desired characteristics as well (e.g., emolliency). As with other carriers or vehicles, an ointment base should be inert, stable, nonirritating and nonsensitizing. As explained in Remington: The Science and Practice of Pharmacy, 19th Ed., Easton, Pa.: Mack Publishing Co. (1995), pp. 1399-1404, ointment bases may be grouped in four classes: oleaginous bases; emulsifiable bases; emulsion bases; and water-soluble bases. Oleaginous ointment bases include, for example, vegetable oils, fats obtained from animals, and semisolid hydrocarbons obtained from petroleum. Emulsifiable ointment bases, also known as absorbent ointment bases, contain little or no water and include, for example, hydroxystearin sulfate, anhydrous lanolin and hydrophilic petrolatum. Emulsion ointment bases are either water-in-oil (W/O) emulsions or oil-in-water (O/W) emulsions, and include, for example, cetyl alcohol, glyceryl monostearate, lanolin and stearic acid. Preferred water-soluble ointment bases are prepared from polyethylene glycols of varying molecular weight.
Lotions are preparations that are to be applied to the skin surface without friction. Lotions are typically liquid or semiliquid preparations in which solid particles, including the sunscreens-containing microcapsules, are present in a water or alcohol base. Lotions are typically preferred for covering/protecting large body areas, due to the ease of applying a more fluid composition. Lotions are typically suspensions of solids, and oftentimes comprise a liquid oily emulsion of the oil-in-water type. It is generally necessary that the insoluble matter in a lotion be finely divided. Lotions typically contain suspending agents to produce better dispersions as well as compounds useful for localizing and holding the active agent in contact with the skin, such as methylcellulose, sodium carboxymethyl-cellulose, and the like.
Creams are viscous liquids or semisolid emulsions, either oil-in-water or water- in-oil. Cream bases are typically water-washable, and contain an oil phase, an emulsifier and an aqueous phase. The oil phase, also called the "internal" phase, is generally comprised of petrolatum and/or a fatty alcohol such as cetyl or stearyl alcohol. The aqueous phase typically, although not necessarily, exceeds the oil phase in volume, and generally contains a humectant. The emulsifier in a cream formulation is generally a nonionic, anionic, cationic or amphoteric surfactant. Reference may be made to Remington: The Science and Practice of Pharmacy, supra, for further information.
Pastes are semisolid dosage forms in which the bioactive agent is suspended in a suitable base. Depending on the nature of the base, pastes are divided between fatty pastes or those made from single-phase aqueous gels. The base in a fatty paste is generally petrolatum, hydrophilic petrolatum and the like. The pastes made from single-phase aqueous gels generally incorporate carboxymethylcellulose or the like as a base. Additional reference may be made to Remington: The Science and Practice of Pharmacy, for further information.
Gel formulations are semisolid, suspension-type systems. Single-phase gels contain organic macromolecules distributed substantially uniformly throughout the carrier liquid, which is typically aqueous, but also, preferably, contain an alcohol and, optionally, an oil. Preferred organic macromolecules, i.e., gelling agents, are crosslinked acrylic acid polymers such as the family of carbomer polymers, e.g., carboxypolyalkylenes that may be obtained commercially under the trademark Carbopol™. Other types of preferred polymers in this context are hydrophilic polymers such as polyethylene oxides, polyoxyethylene-polyoxypropylene copolymers and polyvinylalcohol; cellulosic polymers such as hydroxypropyl cellulose, hydroxyethyl cellulose, hydroxypropyl methylcellulose, hydroxypropyl methylcellulose phthalate, and methyl cellulose; gums such as tragacanth and xanthan gum; sodium alginate; and gelatin. In order to prepare a uniform gel, dispersing agents such as alcohol or glycerin can be added, or the gelling agent can be dispersed by trituration, mechanical mixing or stirring, or combinations thereof.
Sprays generally provide the active agent in an aqueous and/or alcoholic solution which can be misted onto the skin for delivery. Such sprays include those formulated to provide for concentration of the active agent solution at the site of administration following delivery, e.g., the spray solution can be primarily composed of alcohol or other like volatile liquid in which the active agent can be dissolved. Upon delivery to the skin, the carrier evaporates, leaving concentrated active agent at the site of administration.
Foam compositions are typically formulated in a single or multiple phase liquid form and housed in a suitable container, optionally together with a propellant which facilitates the expulsion of the composition from the container, thus transforming it into a foam upon application. Other foam forming techniques include, for example the "Bag-in-a-can" formulation technique. Compositions thus formulated typically contain a low-boiling hydrocarbon, e.g., isopropane. Application and agitation of such a composition at the body temperature cause the isopropane to vaporize and generate the foam, in a manner similar to a pressurized aerosol foaming system. Foams can be water-based or hydroalcoholic, but are typically formulated with high alcohol content which, upon application to the skin of a user, quickly evaporates, driving the active ingredient through the upper skin layers to the site of treatment.
The preparation of the formulation can be carried out by mixing and homogenizing all the ingredients except for the colorant-containing microcapsules, and adding the colorant-containing microcapsules at the end, followed by low shear mixing of the mixture.
The multi-layer microcapsules of the invention can be used in pharmaceutical compositions for topical application, which include, for example, pharmaceutically active agents for dermatological or transdermal applications.
In any of the formulations described herein, additional agents and/or additives can be included. These agents and/or additives and can be encapsulated or non- encapsulated. In some embodiments, one or more of these agents and/or additives is encapsulated.
In some of these embodiments, the agents and/or additives are encapsulated using microcapsules as described in any one of U.S. Patent Nos. 6,932,984 and 7,838,037, and WO 2009/138978.
Some non-limiting representative examples of additives and/or agents include humectants, deodorants, antiper spirants, sunless tanning agents, hair conditioning agents, pH adjusting agents, chelating agents, preservatives, emulsifiers, occlusive agents, emollients, thickeners, solubilizing agents, penetration enhancers, anti-irritants, colorants, propellants and surfactants.
Representative examples of humectants include, without limitation, guanidine, glycolic acid and glycolate salts (e.g. ammonium slat and quaternary alkyl ammonium salt), aloe vera in any of its variety of forms (e.g., aloe vera gel), allantoin, urazole, polyhydroxy alcohols such as sorbitol, glycerol, hexanetriol, propyleneglycol, butylene glycol, hexylene glycol and the like, polyethylene glycols, sugars and starches, sugar and starch derivatives (e.g., alkoxylated glucose), hyaluronic acid, lactamide monoethanolamine, acetamide monoethanolamine and any combination thereof.
Suitable pH adjusting agents include, for example, one or more of adipic acids, glycines, citric acids, calcium hydroxides, magnesium aluminometasilicates, buffers or any combinations thereof.
Representative examples of deodorant agents include, without limitation, quaternary ammonium compounds such as cetyl-trimethylammonium bromide, cetyl pyridinium chloride, benzethonium chloride, diisobutyl phenoxy ethoxy ethyl dimethyl benzyl ammonium chloride, sodium N-lauryl sarcosine, sodium N-palmlthyl sarcosine, lauroyl sarcosine, N-myristoyl glycine, potassium N-lauryl sarcosine, stearyl, trimethyl ammonium chloride, sodium aluminum chlorohydroxy lactate, tricetylmethyl ammonium chloride, 2,4,4'-trichloro-2'-hydroxy diphenyl ether, diaminoalkyl amides such as L-lysine hexadecyl amide, heavy metal salts of citrate, salicylate, and piroctose, especially zinc salts, and acids thereof, heavy metal salts of pyrithione, especially zinc pyrithione and zinc phenolsulfate. Other deodorant agents include, without limitation, odor absorbing materials such as carbonate and bicarbonate salts, e.g. as the alkali metal carbonates and bicarbonates, ammonium and tetraalkylammonium carbonates and bicarbonates, especially the sodium and potassium salts, or any combination of the above.
Antiperspirant agents can be incorporated in the compositions of the present invention either in a solubilized or a particulate form and include, for example, aluminum or zirconium astringent salts or complexes.
Representative examples of sunless tanning agents include, without limitation, dihydroxyacetone, glyceraldehyde, indoles and their derivatives. The sunless tanning agents can be used in combination with the sunscreen agents.
The chelating agents are optionally added to formulations so as to enhance the preservative or preservative system. Preferred chelating agents are mild agents, such as, for example, ethylenediaminetetraacetic acid (EDTA), EDTA derivatives, or any combination thereof.
Suitable preservatives include, without limitation, one or more alkanols, disodium EDTA (ethylenediamine tetraacetate), EDTA salts, EDTA fatty acid conjugates, isothiazolinone, parabens such as methylparaben and propylparaben, propyleneglycols, sorbates, urea derivatives such as diazolindinyl urea, or any combinations thereof.
Suitable emulsifiers include, for example, one or more sorbitans, alkoxylated fatty alcohols, alkylpolyglycosides, soaps, alkyl sulfates, monoalkyl and dialkyl phosphates, alkyl sulphonates, acyl isothionates, or any combinations thereof.
Suitable occlusive agents include, for example, petrolatum, mineral oil, beeswax, silicone oil, lanolin and oil-soluble lanolin derivatives, saturated and unsaturated fatty alcohols such as behenyl alcohol, hydrocarbons such as squalane, and various animal and vegetable oils such as almond oil, peanut oil, wheat germ oil, linseed oil, jojoba oil, oil of apricot pits, walnuts, palm nuts, pistachio nuts, sesame seeds, rapeseed, cade oil, corn oil, peach pit oil, poppyseed oil, pine oil, castor oil, soybean oil, avocado oil, safflower oil, coconut oil, hazelnut oil, olive oil, grape seed oil and sunflower seed oil.
Suitable emollients include, for example, dodecane, squalane, cholesterol, isohexadecane, isononyl isononanoate, PPG Ethers, petrolatum, lanolin, safflower oil, castor oil, coconut oil, cottonseed oil, palm kernel oil, palm oil, peanut oil, soybean oil, polyol carboxylic acid esters, derivatives thereof and mixtures thereof. Suitable thickeners include, for example, non-ionic water-soluble polymers such as hydroxyethylcellulose (commercially available under the Trademark Natrosol.RTM. 250 or 350), cationic water-soluble polymers such as Polyquat 37 (commercially available under the Trademark Synthalen®CN), fatty alcohols, fatty acids and their alkali salts and mixtures thereof.
Representative examples of solubilizing agents that are usable in this context of the present invention include, without limitation, complex-forming solubilizers such as citric acid, ethylenediamine-tetraacetate, sodium meta-phosphate, succinic acid, urea, cyclodextrin, polyvinylpyrrolidone, diethylammonium-ortho-benzoate, and micelle- forming solubilizers such as TWEENS and spans, e.g., TWEEN 80. Other solubilizers that are usable for the compositions of the present invention are, for example, polyoxyethylene sorbitan fatty acid ester, polyoxyethylene n-alkyl ethers, n-alkyl amine n-oxides, poloxamers, organic solvents, phospholipids and cyclodextrines.
Suitable penetration enhancers include, but are not limited to, dimethylsulfoxide (DMSO), dimethyl formamide (DMF), allantoin, urazole, N,N-dimethylacetamide (DMA), decylmethylsulfoxide (Cio MSO), polyethylene glycol monolaurate (PEGML), propyleneglycol (PG), propyleneglycol monolaurate (PGML), glycerol monolaurate (GML), lecithin, the 1-substituted azacycloheptan-2-ones, particularly 1-n- dodecylcyclazacycloheptan-2-one (available under the trademark AzoneR™ from Whitby Research Incorporated, Richmond, Va.), alcohols, and the like. The permeation enhancer may also be a vegetable oil. Such oils include, for example, safflower oil, cottonseed oil and corn oil.
Suitable anti-irritants include, for example, steroidal and non steroidal antiinflammatory agents or other materials such as aloe vera, chamomile, alpha-bisabolol, cola nitida extract, green tea extract, tea tree oil, licoric extract, allantoin, caffeine or other xanthines, glycyrrhizic acid and its derivatives.
Exemplary additional active agents according to these embodiments of present invention include, without limitation, one or more, or any combination of an antibiotic agent, an antimicrobial agent, an anti-acne agent, an anti-aging agent, a wrinkle- reducing agent, a skin whitening agent, a sebum reducing agent, an antibacterial agent, an antifungal agent, an antiviral agent, a steroidal anti-inflammatory agent, a nonsteroidal anti-inflammatory agent, an anesthetic agent, an antipruriginous agent, an antiprotozoal agent, an anti-oxidant, an antineoplastic agent, an immunomodulator, an interferon, an antidepressant, an anti histamine, a vitamin, a hormone and an anti- dandruff agent.
Examples of these include alpha-hydroxy acids and esters, beta-hydroxy acids and ester, polyhydroxy acids and esters, kojic acid and esters, ferulic acid and ferulate derivatives, vanillic acid and esters, dioic acids (such as sebacid and azoleic acids) and esters, retinol, retinal, retinyl esters, hydroquinone, t-butyl hydroquinone, mulberry extract, licorice extract, and resorcinol derivatives.
Suitable anti-acne agents for use in this context of the present invention include, without limitation, keratolytics such as salicylic acid, sulfur, glycolic, pyruvic acid, resorcinol, and N-acetylcysteine and retinoids such as retinoic acid and its derivatives (e.g., cis and trans, esters).
Suitable antibiotics for use in this context of the present invention include, without limitation, benzoyl peroxide, octopirox, erythromycin, zinc, tetracyclin, triclosan, azelaic acid and its derivatives, phenoxy ethanol and phenoxy proponol, ethylacetate, clindamycin and meclocycline; sebostats such as flavinoids; alpha and beta hydroxy acids; and bile salts such as scymnol sulfate and its derivatives, deoxycholate and cholate.
Representative examples of non-steroidal anti-inflammatory agents that are usable in this context of the present invention include, without limitation, oxicams, such as piroxicam, isoxicam, tenoxicam, sudoxicam, and CP- 14,304; salicylates, such as aspirin, disalcid, benorylate, trilisate, safapryn, solprin, diflunisal, and fendosal; acetic acid derivatives, such as diclofenac, fenclofenac, indomethacin, sulindac, tolmetin, isoxepac, furofenac, tiopinac, zidometacin, acematacin, fentiazac, zomepirac, clindanac, oxepinac, felbinac, and ketorolac; fenamates, such as mefenamic, meclofenamic, flufenamic, niflumic, and tolfenamic acids; propionic acid derivatives, such as ibuprofen, naproxen, benoxaprofen, flurbiprofen, ketoprofen, fenoprofen, fenbufen, indopropfen, pirprofen, carprofen, oxaprozin, pranoprofen, miroprofen, tioxaprofen, suprofen, alminoprofen, and tiaprofenic; pyrazoles, such as phenylbutazone, oxyphenbutazone, feprazone, azapropazone, and trimethazone. Mixtures of these nonsteroidal anti-inflammatory agents may also be employed, as well as the dermatologically acceptable salts and esters of these agents. For example, etofenamate, a flufenamic acid derivative, is particularly useful for topical application.
Representative examples of steroidal anti-inflammatory drugs include, without limitation, corticosteroids such as hydrocortisone, hydroxyltriamcinolone, alpha-methyl dexamethasone, dexamethasone-phosphate, beclomethasone dipropionates, clobetasol valerate, desonide, desoxymethasone, desoxycorticosterone acetate, dexamethasone, dichlorisone, diflorasone diacetate, diflucortolone valerate, fluadrenolone, fluclorolone acetonide, fludrocortisone, flumethasone pivalate, fluosinolone acetonide, fluocinonide, flucortine butylesters, fluocortolone, fluprednidene (fluprednylidene) acetate, flurandrenolone, halcinonide, hydrocortisone acetate, hydrocortisone butyrate, methylprednisolone, triamcinolone acetonide, cortisone, cortodoxone, flucetonide, fludrocortisone, difluorosone diacetate, fluradrenolone, fludrocortisone, diflurosone diacetate, fluradrenolone acetonide, medrysone, amcinafel, amcinafide, betamethasone and the balance of its esters, chloroprednisone, chlorprednisone acetate, clocortelone, clescinolone, dichlorisone, diflurprednate, flucloronide, flunisolide, fluoromethalone, fluperolone, fluprednisolone, hydrocortisone valerate, hydrocortisone cyclopentylpropionate, hydrocortamate, meprednisone, paramethasone, prednisolone, prednisone, beclomethasone dipropionate, triamcinolone, and mixtures thereof.
Suitable antipruritic agents include, without limitation, pharmaceutically acceptable salts of methdilazine and trimeprazine.
Non-limiting examples of anesthetic drugs that are suitable for use in context of the present invention include pharmaceutically acceptable salts of lidocaine, bupivacaine, chlorprocaine, dibucaine, etidocaine, mepivacaine, tetracaine, dyclonine, hexylcaine, procaine, cocaine, ketamine, pramoxine and phenol.
Suitable antimicrobial agents, including antibacterial, antifungal, antiprotozoal and antiviral agents, for use in context of the present invention include, without limitation, beta-lactam drugs, quinolone drugs, ciprofloxacin, norfloxacin, tetracycline, erythromycin, amikacin, triclosan, doxycycline, capreomycin, chlorhexidine, chlortetracycline, oxytetracycline, clindamycin, ethambutol, metronidazole, pentamidine, gentamicin, kanamycin, lineomycin, methacycline, methenamine, minocycline, neomycin, netilmicin, streptomycin, tobramycin, and miconazole. Also included are tetracycline hydrochloride, farnesol, erythromycin estolate, erythromycin stearate (salt), amikacin sulfate, doxycycline hydrochloride, chlorhexidine gluconate, chlorhexidine hydrochloride, chlortetracycline hydrochloride, oxytetracycline hydrochloride, clindamycin hydrochloride, ethambutol hydrochloride, metronidazole hydrochloride, pentamidine hydrochloride, gentamicin sulfate, kanamycin sulfate, lineomycin hydrochloride, methacycline hydrochloride, methenamine hippurate, methenamine mandelate, minocycline hydrochloride, neomycin sulfate, netilmicin sulfate, paromomycin sulfate, streptomycin sulfate, tobramycin sulfate, miconazole hydrochloride, amanfadine hydrochloride, amanfadine sulfate, triclosan, octopirox, parachlorometa xylenol, nystatin, tolnaftate and clotrimazole and mixtures thereof.
Non-limiting examples of anti-oxidants that are usable in the context of the present invention include ascorbic acid (vitamin C) and its salts, ascorbyl esters of fatty acids, ascorbic acid derivatives (e.g., magnesium ascorbyl phosphate, sodium ascorbyl phosphate, ascorbyl sorbate), tocopherol (vitamin E), tocopherol sorbate, tocopherol acetate, other esters of tocopherol, butylated hydroxy benzoic acids and their salts, 6- hydroxy-2,5,7,8-tetramethylchroman-2-carboxylic acid (commercially available under the trade name Trolox ), gallic acid and its alkyl esters, especially propyl gallate, uric acid and its salts and alkyl esters, sorbic acid and its salts, lipoic acid, amines (e.g., N,N- diethylhydroxylamine, amino-guanidine), sulfhydryl compounds (e.g., glutathione), dihydroxy fumaric acid and its salts, lycine pidolate, arginine pilolate, nordihydroguaiaretic acid, bioflavonoids, curcumin, lysine, methionine, proline, superoxide dismutase, silymarin, tea extracts, grape skin/seed extracts, melanin, and rosemary extracts.
Non-limiting examples of antineoplastic agents usable in context of the present invention include daunorubicin, doxorubicin, idarubicin, amrubicin, pirarubicin, epirubicin, mitoxantrone, etoposide, teniposide, vinblastine, vincristine, mitomycin C, 5-FU, paclitaxel, docetaxel, actinomycin D, colchicine, topotecan, irinotecan, gemcitabine cyclosporin, verapamil, valspodor, probenecid, MK571, GF120918, LY335979, biricodar, terfenadine, quinidine, pervilleine A and XR9576.
Non-limiting examples of antidepressants usable in context of the present invention include norepinephrine-reuptake inhibitors ("NRIs"), selective- serotonin- reuptake inhibitors (SSRIs), monoamine-oxidase inhibitors (MAOIs), serotonin-and- noradrenaline-reuptake inhibitors ("SNFIs), corticotropin-releasing factor (CRF) antagonists, α-adrenoreceptor antagonists, NKl-receptor antagonists, 5-HTiA-receptor agonist, antagonists, and partial agonists and atypical antidepressants, as well as norepinephrine -reuptake inhibitors such as, but are not limited to amitriptyline, desmethylamitriptyline, clomipramine, doxepin, imipramine, imipramine-oxide, trimipramine; adinazolam, amiltriptylinoxide, amoxapine, desipramine, maprotiline, nortriptyline, protriptyline, amineptine, butriptyline, demexiptiline, dibenzepin, dimetacrine, dothiepin, fluacizine, iprindole, lofepramine, melitracen, metapramine, norclolipramine, noxiptilin, opipramol, perlapine, pizotyline, propizepine, quinupramine, reboxetine, tianeptine, and serotonin-reuptake inhibitors such as, but are not limited to, binedaline, m-chloropiperzine, citalopram, duloxetine, etoperidone, femoxetine, fluoxetine, fluvoxamine, indalpine, indeloxazine, milnacipran, nefazodone, oxaflazone, paroxetine, prolintane, ritanserin, sertraline, tandospirone, venlafaxine and zimeldine.
Exemplary anti-dandruff agents include, without limitation, zinc pyrithione, shale oil and derivatives thereof such as sulfonated shale oil, selenium sulfide, sulfur; salicylic acid, coal tar, povidone-iodine, imidazoles such as ketoconazole, dichlorophenyl imidazolodioxalan, clotrimazole, itraconazole, miconazole, climbazole, tioconazole, sulconazole, butoconazole, fluconazole, miconazolenitrite and any possible stereo isomers and derivatives thereof such as anthralin, piroctone olamine (Octopirox), selenium sulfide, and ciclopirox olamine, and mixtures thereof.
Non-limiting examples of vitamins include vitamin A and its analogs and derivatives: retinol, retinal, retinyl palmitate, retinoic acid, tretinoin, iso-tretinoin (known collectively as retinoids), vitamin E (tocopherol and its derivatives), vitamin C (L-ascorbic acid and its esters and other derivatives), vitamin B3 (niacinamide and its derivatives), alpha hydroxy acids (such as glycolic acid, lactic acid, tartaric acid, malic acid, citric acid, etc.) and beta hydroxy acids (such as salicylic acid and the like).
Non-limiting examples of dermatological active ingredients usable in context of the present invention include jojoba oil and aromatic oils such as methyl salicylate, wintergreen, peppermint oil, bay oil, eucalyptus oil and citrus oils, as well as ammonium phenolsulfonate, bismuth subgallate, zinc phenolsulfonate and zinc salicylate. Non-limiting examples of antifungal agents include miconazole, clotrimazole, butoconazole, fenticonasole, tioconazole, terconazole, sulconazole, fluconazole, haloprogin, ketonazole, ketoconazole, oxinazole, econazole, itraconazole, terbinafine, nystatin and griseofulvin.
Non-limiting examples of antihistamines usable in context of the present invention include chlorpheniramine, brompheniramine, dexchlorpheniramine, tripolidine, clemastine, diphenhydramine, promethazine, piperazines, piperidines, astemizole, loratadine and terfenadine.
It is expected that during the life of a patent maturing from this application many relevant colorants, wall-forming materials and opaque substances will be developed and the scope of the term "color agent", "wall-forming polymer" and "opaque substance" is intended to include all such new technologies a priori.
The terms "comprises", "comprising", "includes", "including", "having" and their conjugates mean "including but not limited to".
The term "consisting of means "including and limited to".
The term "consisting essentially of" means that the composition, method or structure may include additional ingredients, steps and/or parts, but only if the additional ingredients, steps and/or parts do not materially alter the basic and novel characteristics of the claimed composition, method or structure.
As used herein, the singular form "a", "an" and "the" include plural references unless the context clearly dictates otherwise. For example, the term "a compound" or "at least one compound" may include a plurality of compounds, including mixtures thereof.
Throughout this application, various embodiments of this invention may be presented in a range format. It should be understood that the description in range format is merely for convenience and brevity and should not be construed as an inflexible limitation on the scope of the invention. Accordingly, the description of a range should be considered to have specifically disclosed all the possible subranges as well as individual numerical values within that range. For example, description of a range such as from 1 to 6 should be considered to have specifically disclosed subranges such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual numbers within that range, for example, 1, 2, 3, 4, 5, and 6. This applies regardless of the breadth of the range.
Whenever a numerical range is indicated herein, it is meant to include any cited numeral (fractional or integral) within the indicated range. The phrases "ranging/ranges between" a first indicate number and a second indicate number and "ranging/ranges from" a first indicate number "to" a second indicate number are used herein interchangeably and are meant to include the first and second indicated numbers and all the fractional and integral numerals therebetween.
The terms "weight percents" or "% by weight" or "% wt." are used herein interchangeably.
As used herein the term "method" refers to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the chemical, pharmacological, biological, biochemical and medical arts.
As used herein, the term "treating" includes abrogating, substantially inhibiting, slowing or reversing the progression of a condition, substantially ameliorating clinical or aesthetical symptoms of a condition or substantially preventing the appearance of clinical or aesthetical symptoms of a condition.
It is appreciated that certain features of the invention, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the invention, which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination or as suitable in any other described embodiment of the invention. Certain features described in the context of various embodiments are not to be considered essential features of those embodiments, unless the embodiment is inoperative without those elements.
Various embodiments and aspects of the present invention as delineated hereinabove and as claimed in the claims section below find experimental support in the following examples.
EXAMPLES
Reference is now made to the following examples, which together with the above descriptions illustrate some embodiments of the invention in a non limiting fashion. EXAMPLE 1
Preparation of double-layer microcapsules containing red colorant
Preparation of Organic phase/Master Batch (MB):
An organic phase (herein referred to interchangeably as "master batch" (MB)) was prepared by gradually adding 10 grams of the wall-forming polymer acrylate/ammonium methacrylate copolymer (EUDRAGIT® RSPO) into 117.4 grams of ethyl acetate at room temperature, and stirring the obtained mixture until the a homogeneous and transparent mixture was obtained (about 10 minutes). One gram of magnesium stearate was then added to the solution, under stirring, for 2 minutes and, finally, 3 grams of boron nitride was added for additional 2-minute stirring. The components of the MB are presented in Table 1.
Table 1. Master batch constituents
Figure imgf000053_0001
Preparation of the emulsion:
An aqueous solution was prepared by mixing water (550 grams) with polyvinyl alcohol 4 % solution (PVA 4 %; 36.7 grams) such that the final concentration of PVA in the water phase was 0.25 % by weight. Then, the opaque substance titanium dioxide (Ti02; 41 grams) was added under stirring (450 rpm), first for 5-minute stirring and then for additional 8-minute homogenization (2500 rpm). Ethyl acetate (65.2 grams) was added to the water phase while stirring for 2 minutes at 450 rpm. Then, single-layer microcapsules containing a red colorant (diiron dioxide; 45 grams), herein termed "Red Inners", prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), were added gradually to the water phase for 2-minute stirring. These microcapsules were covered or enveloped by a further layer of wall-forming material, by gradually adding the MB described above (131.4 grams), containing the dissolved or dispersed polymer, into the ethyl acetate/water emulsion under stirring of 450 rpm, and further stirring for additional 2 minutes. The ratio MB:emulsion (w/w) was 1:3. The components of the emulsion are presented in Table 2.
Table 2. Emulsion constituents
Figure imgf000054_0001
Extraction of the organic solvent:
The extraction medium was composed of 3,796 grams water, into which the emulsion described above (869.6 grams) above was gradually added in a 10 L pail under stirring at 150 rpm, using a manual pump. The extraction phase was further stirred for additional 15 minutes. The resulting mixture was left to sediment for about 5 hours at room temperature. The components of the extraction medium are presented in Table 3.
Table 3. Extraction medium constituents
Figure imgf000054_0002
Washing, Drying and Sifting of the microcapsules:
The obtained microcapsules of step 1.3 above were separated by vacuum filtration. The upper phase liquid was decanted from the pail, the remaining suspension was shaken and then filtered, and the sediment was rinsed on a filter with 400 ml water. The suspension was transferred to a drying vessel and the microcapsules were stored at 4 °C. In the drying stage, the microcapsules were freeze dried (lyophilized) for 48 hours. In the sifting stage, the dried microcapsules were sifted using automatic sifter "Ari j-Levy", Sifter MIC. 300. The sifted microcapsules were stored in an appropriate container in a refrigerator.
EXAMPLE 2
Preparation of double-layer, plasticizer-containing microcapsules containing red colorant
Double-layered microcapsules comprising inner core microcapsules containing a red colorant and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Example 1 above, except for the use of the plasticizer.
Thus, the master batch (MB) was prepared by gradually adding the wall-forming polymer acrylate/ammonium methacrylate copolymer (EUDRAGIT® RSPO; 14.5 grams) into 117.4 grams of ethyl acetate at room temperature, while stirring well until the mixture was homogeneous and transparent (about 10 minutes). A plasticizer, triethyl citrate (4.5 grams), was thereafter added to the mixture under stirring. One gram of magnesium stearate was then added to the solution under stirring for 2 minutes and, finally, 3 grams of boron nitride was added for additional 2-minute stirring.
As described in Example 1, the emulsion was prepared by mixing water (550 grams) with polyvinyl alcohol 4 % solution (PVA 4 %; 36.7 grams) to a final concentration 0.25 % PVA, followed by addition of Ti02 (41 grams) under stirring (450 rpm), first for 5-minute stirring and then for additional 8-minute homogenization (2500 rpm). Then followed the addition of ethyl acetate (65.2 grams; stirring for 2 minutes at 450 rpm) and the gradual addition of Red Inners (single-layer microcapsules containing a the red colorant diiron trioxide; 36 grams). These microcapsules were covered or enveloped by a further layer of wall-forming material containing a plasticizer, by gradually adding the MB of the former step under stirring of 450 rpm, and further stirring for additional 2 minutes. The ratio MB:emulsion (w/w) was 1:3.
The extraction of ethyl acetate and formation of double-layered microcapsules, followed by washing, drying and sifting of the microcapsules were carried out as described in Example 1. The main components of the obtained microcapsules are presented in Table 4. Table 4
Figure imgf000056_0001
EXAMPLE 3
Preparation of double-layer, plasticizer-containing microcapsules containing yellow colorant
Double-layered microcapsules comprising inner core microcapsules containing a yellow colorant (iron oxide) and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Examples 1 and 2 above, using yellow iron oxide capsules (yellow inners), prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), instead of the red inners. The main components of the obtained microcapsules are presented in Table 5.
Table 5
Material Loading for 100 grams
MB
Acrylate/ammonium methacrylate copolymer
1 20.5
(Udragit RSPO, Evonik Industries, Germany)
2 Triethyl citrate 4.5
Boron nitride (Dandong Chemical Engineering
3 3.0
Institute Co., Ltd, China)
Magnesium stearate (Faci Asia Pacific Pte Ltd,
4 1.0
Singapore)
5 Ti02 (RC402, Sachtleben, Germany) 35
6 Yellow iron oxide 36 EXAMPLE 4
Preparation of double-layer, plasticizer-containing microcapsules containing black colorant
Double-layered microcapsules comprising inner core microcapsules containing a black colorant (triiron tetraoxide) and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Examples 1 and 2 above, while using black inners, prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), instead of the red inners. The main components of the obtained microcapsules are presented in Table 6.
Table 6
Figure imgf000057_0001
EXAMPLE 5
Preparation of double-layer microcapsules comprising isopropyl myristate and red colorant
The present inventors have uncovered that by including isopropyl myristate
(IPM) in the wall-forming material of double-layered microcapsules, softer, and more readily spreadable, microcapsules are obtained. Upon application to the skin, the microcapsules that contained IPM broke and released their content more readily. In exemplary microcapsules, IPM was used in an amount of about 5 weight percents of total weight of the microcapsule. When the microcapsules break, the encapsulated colorant is released and coated with the oily IPM which thereby accounts for smoother and a uniform spread of the colorant on the skin. Isopropyl myristate is thus considered as acting both as a plasticizer and a dispersing agent. According to the exemplary encapsulation process provided herein, IPM is added to the master batch (MB), at the expense of the Ti02 added to the emulsion.
Thus, for the preparation of colorant- and IPM-containing microcapsules, the master batch was prepared by gradually adding the wall-forming polymer acrylate/ammonium methacrylate copolymer (UDRAGIT® RSPO; 14.5 grams) into ethyl acetate at room temperature, while stirring well until the mixture was homogeneous and transparent (about 10 minutes). A plasticizer, triethyl citrate (4.5 grams) was added under stirring. Then, IPM was added and the organic phase was stirred for 2 minutes. One gram of magnesium stearate was then added to the solution under stirring for 2 minutes and, finally, 3 grams of boron nitride were added for additional 2-minute stirring.
The emulsion formation, mixing thereof with the MB and the following extraction of the organic solvent, were carried out as described in Examples 1 and 2. Washing, drying and sifting of the microcapsules were carried out as described in Example 1. The main components of the obtained microcapsules are presented in Table
Table 7
Figure imgf000058_0001
EXAMPLE 6
Preparation of double-layer microcapsules comprising isopropyl myristate and yellow colorant
Double-layered microcapsules comprising inner core microcapsules containing a yellow colorant (iron oxide), as described in Example 3, and IPM, and an outer shell comprising a plasticizer (triethyl citrate) were prepared as described in Example 5 above. The main components of the obtained microcapsules are presented in Table 8.
Table 8
Figure imgf000059_0001
EXAMPLE 7
Preparation of double-layer microcapsules comprising isopropyl myristate and black colorant
Double-layered microcapsules comprising inner core microcapsules containing a black colorant (triiron tetraoxide), as described in Example 4, and IPM, and an outer shell comprising a plasticizer were prepared as described in Example 5 above. The main components of the obtained microcapsules are presented in Table 9.
Table 9
Loading for 100 grams
Material
MB
Acrylate/ammonium methacrylate copolymer
1 14.5
(Udragit RSPO, Evonik Industries, Germany)
2 Triethyl citrate 4.5
3 Isopropyl Myristate 5
Boron nitride (Dandong Chemical Engineering
4 3.0
Institute Co., Ltd, China)
Magnesium stearate (Faci Asia Pacific Pte Ltd,
5 1.0
Singapore)
6 Ti02 (RC402, Sachtleben, Germany) 36
7 Black triiron tetraoxide 36 EXAMPLE 8
Preparation of double-layer cellulose acetate microcapsules containing Red Iron
Oxide (Cameleon Red microcapsules)
Preparation of organic phase/master batch (MB):
An organic phase (herein referred to interchangeably as "master batch" (MB)) was prepared by gradually adding the wall-forming polymers Cellulose Acetate and then Acrylate/ Ammonium Methacrylate Copolymer under stirring into ethyl acetate at room temperature and stirring the mixture until it was homogeneous and transparent. Propylene Glycol Stearate, acting as a dispersant/plasticizer, as described herein for IPM, was then added to the solution under stirring for about 5 minutes, followed by the addition of Magnesium Stearate (MgSt) and stirring for about 5 minutes. Thereafter, titanium dioxide (Ti02) was added to the mixture under stirring for about 5 minutes and the obtained mixture was homogenized for about 8 minutes. Red inner capsules (as described in Example 1) were then added under stirring for about 5 minutes.
The components and the respective amounts of the MB ingredients are presented in Table 10 below.
Table 10. Master batch constituents
Figure imgf000060_0001
Preparation of the emulsion:
Emulsion was prepared by adding to water, while stirring, a 4 % aqueous solution of Polyvinyl Alcohol (PVA), followed by a 4 % aqueous solution of Ceteareth 25 (a polyoxyethylene ether, acting as an emulsifier, and thereafter adding to the aqueous phase ethyl acetate, under stirring for about 1-2 minutes. The MB described above was then gradually added into the emulsion under stirring at about 400 RPM for 2 minutes. The ratio between the Master Batch and the emulsion (w/w) was 1 components and respective amounts of the emulsion are presented in Table 11.
Table 11. Emulsion constituents
Figure imgf000061_0001
Extraction of the organic solvent:
The extraction medium was composed of a mixture of water and 4 % aqueous solution of PVA (i.e., a final concentration of PVA in the extraction fluid was 0.2 % PVA). The emulsion described above was gradually added into the extraction fluid in a 15 L pail under stirring at 150 RPM using a manual pump, and the obtained mixture was stirred for additional 15 minutes. The resulting mixture was left to sediment for about 24 hours at 25 °C. The components and amounts of the extraction medium are presented in Table 12.
Table 12. Extraction medium constituents
Figure imgf000061_0002
Washing, Drying and Sifting of the microcapsules:
The obtained microcapsules were separated either by sedimentation or vacuum filtration. In the sedimentation procedure, the upper liquid phase from the pail was decanted and the remaining suspension was shaken and transferred to a drying vessel. In the filtration procedure, the upper phase liquid was decanted from the pail, the remaining suspension was shaken and then filtered, and the sediment was rinsed on the filter with 400 ml water. The suspension was transferred to a drying vessel. In the drying stage, the microcapsules were freeze dried (lyophilized) for up to 48 hours.
In the sifting stage, the dried microcapsules were sifted using automatic sifter "Ari j-Levy", Sifter MIC. 100. The sifted microcapsules were stored in an appropriate container in room temperature.
The main components of the obtained microcapsules are presented in Table 13.
Table 13
Figure imgf000062_0001
EXAMPLE 9
Preparation of double-layer cellulose acetate microcapsules containing Black Iron
Oxide (Cameleon Black microcapsules)
MB was prepared as described in Example 9, using black inner capsules, as described in Example 4. Double layered microcapsules comprising black inner core were then prepared using an emulsion, extraction medium and process as described herein in Example 8. The main components of the obtained microcapsules are presented in Table 14.
Table 14
Material Loading for 100 grams
1 Cellulose Acetate 7.5
Acrylate/Ammonium Methacrylate
2 4.0
Copolymer
3 Propylene Glycol Stearate 4.0
4 Magnesium Stearate 2
5 Titanium Dioxide 54.5
6 Black Inner capsules 28 EXAMPLE 10
Preparation of double-layer cellulose Acetate microcapsules containing Yellow Iron
Oxide (Cameleon Yellow microcapsules)
MB was prepared as described in Example 8, using yellow inner capsules, as described in Example 3. Double layered microcapsules comprising black inner core were then prepared using an emulsion, extraction medium and process as described herein in Example 8.
The main components of the obtained microcapsules are presented in Table 15. Table 15
Figure imgf000063_0001
EXAMPLE 11
Preparation of double layered cellulose acetate microcapsules containing Ferric Ammonium Ferrocyanide (Iron Blue) (Cameleon Blue microcapsules) Preparation of organic phase/master batch (MB) stage:
An organic phase (herein referred to interchangeably as "master batch" (MB)) was prepared by gradually adding Cellulose Acetate under stirring into ethyl acetate under room temperature and stirring well until the mixture was homogeneous and transparent. Then Magnesium Stearate (MgSt) was added to the solution under stirring for about 5 minutes, followed by addition of Boron Nitrite (BN) under stirring for about 5 minutes. Titanium dioxide (Ti02) was thereafter added to the solution under stirring for about 5 minutes and the obtained mixture was homogenized for about 8 minutes. Iron blue inners, prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer), were added to the mixture under stirring for about 5 minutes. The components and respective amounts of the MB ingredients are presented in Table 16. Table 16. Master batch constituents
Figure imgf000064_0001
Preparation of the emulsion:
Emulsion was prepared by adding to water, while stirring, a 4 % aqueous solution of Polyvinyl Alcohol (PVA), followed by a 4 % aqueous solution of Ceteareth 25 (a polyoxyethylene ether, acting as an emulsifier, and thereafter adding to the aqueous phase ethyl acetate, under stirring for about 1-2 minutes. The MB described above was then gradually added into the emulsion under stirring at about 400 RPM for 2 minutes. The ratio between the Master Batch and the emulsion (w/w) was 1:3. The components and respective amounts of the emulsion are presented in Table 17.
Table 17. Emulsion constituents
Figure imgf000064_0002
Extraction of the organic solvent:
The extraction medium was composed of a mixture of water and 4 % aqueous solution of PVA (i.e., a final concentration of PVA in the extraction fluid was 0.2 % PVA). The emulsion described above was gradually added into the extraction fluid in a 15 L pail under stirring at 150 RPM using a manual pump, and the obtained mixture was stirred for additional 15 minutes. The resulting mixture was left to sediment for about 24 hours at 25 °C. The components and amounts of the extraction medium are presented in Table 18.
Table 18. Extraction medium constituents
Figure imgf000065_0001
Washing, Drying and Sifting of the microcapsules was performed as described in Example 8.
The main components of the obtained microcapsules are presented in Table 19.
Table 19
Figure imgf000065_0002
EXAMPLE 12
Preparation of double layer cellulose acetate microcapsules containing Chromium
Oxide Green (Cameleon Green microcapsules)
MB was prepared as described in Example 8, using green inner capsules, containing Chromium Oxide green, prepared as described in U.S. Patent No. 6,932,984 (with or without a plasticizer). Double layered microcapsules comprising green inner core were then prepared using an emulsion, extraction medium and process as described herein in Example 8.
The main components of the obtained microcapsules are presented in Table 20. Table 20
Figure imgf000066_0001
EXAMPLE 13
Color Test Results (X-Rite)
The colors of the microcapsules of the present embodiments encapsulating either red, black or yellow colorants (herein termed RedCap New, Black Cap New and YellowCap New, respectively), and of commercial microcapsules encapsulating the same colorants (herein termed RedCap 1, Black Cap 1 and YellowCap 1), yet differing from the instant microcapsules by the process used for their preparation, as delineated herein, and by the absence of a fatty acid salt, were measured and specified.
A visual, qualitative comparative measurement of color lightness of formulations containing either microcapsules according to exemplary embodiments of the invention or commercial microcapsules as referred to herein, both containing the same colorants, is presented in Figures 1-4.
Figure 1 presents 3 dishes containing powder that comprises commercial microcapsules encapsulating black, red or yellow colorants (upper dishes), known as "TagraCapl" (BlackCapl, RedCapl and YellowCapl), and three dishes containing powders comprising the microcapsules of the invention, encapsulating the same black, red or yellow colorants (lower dishes), as described in Examples 5, 6 and 7.
Figure 2 presents three pairs of vials, the left ones contain basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (YellowCap New, RedCap New, Black Cap New), as described in Examples 5, 6 and 7, and the right ones contain the commercial microcapsules described herein (RedCap 1, Black Cap 1 and YellowCap 1). As clearly seen in both Figures 1 and 2, powder formulations containing exemplary microcapsules according to some embodiments of the invention are substantially lighter and brighter than formulations containing the commercial microcapsules, particularly formulations comprising red and black colorants.
Figure 3 presents 3 dishes containing powder that comprises commercial microcapsules encapsulating black, red or yellow colorants (upper dishes), known as "TagraCapl" (RedCapl, BlackCapl and YellowCapl), and three dishes containing powders comprising the microcapsules of the invention, named CameleonCaps, encapsulating the same red, black or yellow colorants (lower dishes), as described in Examples 8, 9 and 10, respectively.
Figure 4 presents three pairs of vials, the left ones contain basic body lotion cream comprising exemplary color-containing microcapsules according to some embodiments of the invention (Cameleon Red, Cameleon Black, Cameleon Yellow), as described in Examples 8, 9 and 10, and the right ones contain the commercial microcapsules described herein (RedCap 1, Black Cap 1 and YellowCap 1).
Figures 3 and 4 further demonstrate that powder formulations containing exemplary microcapsules according to some embodiments of the invention are substantially lighter and brighter than formulations containing the commercial microcapsules, particularly formulations comprising red and black colorants.
For quantitative color measurements, the X-Rite measurement technique using the CIE Color Systems (based on the CIE L*a*b* color scale, wherein L* defines lightness, a* denotes the red/green value and b* the yellow/blue value) was used. The standard illuminant applied for color measurements was daylight.
Quantitative color values were obtained by integrating values/data measured for three visual elements of color: hue (namely, how we perceive an object's color - red, orange, green, blue, and the like), chroma (the vividness or dullness of a color namely, how close the color is to either gray or the pure hue), and degree of lightness (namely classifying whether a color is light or dark). By describing a color using these three attributes, it is possible to accurately identify a particular color and distinguish it from any other.
Quantitative lightness values (L*) are presented in Tables 21 and 22 for exemplary microcapsules of the present embodiments and for commercial microcapsules, and the shift in lightness on the lightness scale L* of the present microcapsules relative to commercial ones is indicated (DL*). The positive DL* values presented in Tables 21 and 22 denote a shift on the lightness scale in the direction of substantially lighter, brighter color for the microcapsules of the invention compared to the commercial ones.
Table 21
Figure imgf000068_0001
Table 22
Figure imgf000068_0002
Figures 5-7 present the data obtained in the X-rite measurements.
Figures 5A, 6A and 7A present visual picture taken at similar photographing conditions) of the different powders containing the same colorant obtained from X-rite device, and showing the lighter and brighter visuality of a power containing microcapsules according to some embodiments of the present invention. Figures 5B, 6B and 7B present comparative graphs showing the reflectance percentage (R%) at varying wavelength, and demonstrating the higher color-masking effect obtained by a powder containing microcapsules according to some embodiments of the present invention.
EXAMPLE 14
Stability test for a gel formulation
In order to assess the stability of the color-containing microcapsules of some exemplary embodiments of the present invention, a gel formulation was prepared by mixing carbomer, with water (1-1.5 % carbomer by weight), and microcapsules (3 % of total formulation weight) containing red, yellow or black colorant, as described in Examples 5, 6 and 7, respectively, were added to the carbomer gel and mixed therewith. The preparation was incubated at 40 °C for at least 3 months, while stirring at 2500 rpm. The color of the gel was monitored during incubation, and samples of the gel were taken and observed under light microscope. It was found that at least 90 % of microcapsules thus observed maintained their shape even after 3 month incubation, and no leaking of color from the microcapsules to the gel was observed.
Although the invention has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims.
All publications, patents and patent applications mentioned in this specification are herein incorporated in their entirety by reference into the specification, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present invention. To the extent that section headings are used, they should not be construed as necessarily limiting.

Claims

WHAT IS CLAIMED IS:
1. A multi-layer microcapsule comprising an inner core microcapsule and at least one outer shell enveloping said inner core microcapsule, said inner core microcapsule comprising a core which comprises a colorant, said core being enveloped by a shell comprised of a first wall-forming material, and said at least one outer shell comprising a second wall forming material, a fatty acid salt, and an opaque substance.
2. The multi-layer microcapsule according to claim 1, wherein said at least one outer shell further comprises a plasticizer.
3. The multi-layer microcapsule according to claim 2, wherein said plasticizer is selected from the group consisting of triethyl citrate, tricaprylin, trilaurin, tripalmitin, triacetin, acetyltriethyl citrate, paraffin oil, and any combination thereof.
4. The multi-layer microcapsule according to claim 2, wherein said plasticizer is triethyl citrate.
5. The multi-layer microcapsule according to any one of claims 2 to 4, wherein an amount of said plasticizer ranges from about 0.5 % to about 10 %, or from about 0.5 % to about 9.0 %, or from about 1.0 % to about 8.0%, or from about 1.0 % to about 7.0 %, or from about 1.5 % to about 7.0 %, or from about 1.5 % to about 6.0 %, or from about 2.0 % to about 6.0 %, or from about 2.5 % to about 6.0 %, or from about 3.0 % to about 6.0 %, or from about 3.5 % to about 6.0 %, or from about 3.5 % to about 5.5 %, or from about 3.5 % to about 5.0 %, or is about 4.5 % by weight, of the total weight of the microcapsule.
6. The multi-layer microcapsule according to any one of claims 1 to 5, wherein said at least one outer layer further comprises a dispersing agent, capable of dispersing said colorant upon application on the skin.
7. The multi-layer microcapsule according to claim 6, wherein said dispersing agent is an ester of a fatty acid.
8. The multi-layer microcapsule according to claim 6, wherein an amount of said dispersing agent ranges s from about 0.5 % to about 10 %, or from about 0.5 % to about 9.0 %, or from about 1.0 % to about 8.0%, or from about 1.0 % to about 7.0 %, or from about 1.5 % to about 7.0 %, or from about 1.5 % to about 6.0 %, or from about 2.0 % to about 6.0 %, or from about 2.5 % to about 6.0 %, or from about 3.0 % to about 6.0 %, or from about 3.5 % to about 6.0 %, or from about 4 % to about 6 %, of the total weight of the microcapsule.
9. The multi-layer microcapsule according to any one of claims 1 to 8, wherein said opaque substance is selected from the group consisting of Ti02, zinc oxide, alumina, boron nitride, talc, kaolin, mica and any combination thereof.
10. The multi-layer microcapsule according to any one of claims 1 to 9, wherein an amount of said opaque substance ranges from about 1 % to about 90 %, or from about 30 % to about 90 %, or from about 30 % to about 60%, by weight of the total weight of the microcapsule.
11. The multi-layer microcapsule according to claim 10, wherein said opaque substance is Ti02, and wherein an amount of Ti02 ranges from about 10 % to about 80 %, or from about 30 % to about 80 %, or from about 30 % to about 60 %, by weight, of a total weight of the microcapsule.
12. The multi-layer microcapsule according to any one of claims 1 to 11, wherein said fatty acid salt comprises one or more fatty acyls independently selected from the group consisting of stearic acid, arachidic acid, palmitoleic acid, oleic acid, linoleic acid, linolaidic acid, arachidonic acid, myristoleic acid and erucic acid.
13. The multi-layer microcapsule according to claim 12, wherein said fatty acid salt is selected from the group consisting of magnesium stearate, magnesium oleate, calcium stearate, calcium linoleate, and sodium stearate.
14. The multi-layer microcapsule according to claim 13, wherein said fatty acid salt is magnesium stearate.
15. The multi-layer microcapsule according to any one of claims 12 to 14, wherein an amount of said fatty acid salt ranges from about 0.05 % to about 5 %, or from about 0.1 % to about 3 %, or from about 0.2 % to about 3 %, or from about 0.5 % to about 3 %, or from about 0.5 % to about 2.0 %, or from about 1.0 % to about 2.0 %, % by weight, of the total weight of the microcapsule.
16. The multi-layer microcapsule according to any one of claims 1 to 15, comprising magnesium stearate in an amount within a range of from 1.0 % to about 2.0 % by weight, Ti02 in an amount within a range of from about 30 % to about 75 % by weight and a dispersing agent in an amount within a range of from about 4 % to about 6 % by weight, of the total weight of the microcapsule.
17. The multi-layer microcapsule according to any one of claims 1 to 16, wherein an amount of said inner core microcapsules ranges from about 10 % to about 70%, or from about 10 % to about 50 % by weight of the total weight of the microcapsule.
18. The multi-layer microcapsule according to any one of claims 1 to 17, wherein each of said first and second wall-forming material independently comprises a polymer or copolymer selected from the group consisting of polyacrylate, a polymethacrylate, a cellulose ether, a cellulose ester, and any combination thereof.
19. The multi-layer microcapsule according to claim 18, wherein said polymer or copolymer is selected from the group consisting of a polyacrylate, a polymethacrylate, acrylate/ammonium methacrylate copolymer, ammonium methacrylate copolymer type B, low molecular weight (about 15,000 Dalton) poly(methyl methacrylate) -co- (methacrylic acid), poly(ethyl acrylate)-co-(methyl methacrylate)-co-(trimethy lammmonium-ethyl methacrylate chloride), poly(butyl methacrylate)-co-(2-dimethy laminoethyl methacrylate)-co-(methyl methacrylate), polyistyrenej-co-fmaleic anhydride), copolymer of octylacrylamide, cellulose ether, cellulose ester, poly(ethylene glycol)-black-poly(propylene glycol)-black-poly(ethylene glycol), PLA (poly lactic acid), PGA (poly glycolic acid) and PLGA copolymer.
20. The multi-layer microcapsule according to claim 18, wherein said second wall forming material comprises a polymer or copolymer selected from the group consisting of an acrylate/ammonium methacrylate copolymer, cellulose acetate and a combination thereof.
21. The multi-layer microcapsule according to any one of claims 18 to 20, wherein an amount of said second wall-forming material ranges from about 5 % to about 70 %, or from about 5 % to about 50 %, or from about 5 % to about 40 %, or from about 5 % to about 30%, by weight, of the total weight of the microcapsule.
22. The multi-layer microcapsule according to any one of claims 1 to 21, comprising said inner core microcapsules in an amount ranging from about 10% to about 50 % by weight, said second wall-forming polymer or copolymer in an amount ranging from about 5 % to about 30 % by weight, magnesium stearate in an amount ranging from about 0.5 % to 1 % by weight, Ti02 in an amount ranging from about 25 % to about 50 % by weight and a dispersing agent in an amount ranging from about 1 % to about 6 %, by weight, of the total weight of the microcapsule.
23. The multi-layer microcapsule according to any one of claims 1 to 22, being a double layer microcapsule.
24. The multi-layer microcapsule according to any one of claims 1 to 23, characterized by lightness values (L*) in the range of 60-100 on a lightness scale of an X-Rite measurement system.
25. The multi-layer microcapsule according to any one of claims 1 to 24, being stable upon incubation in a gel formulation for at least 3 month at 40 °C, while stirring.
26. A composition comprising a plurality of multi-layer microcapsules, at least a portion of said multi-layer microcapsules comprising a plurality of colorant-containing microcapsules according to any one of claims 1 to 25.
27. The composition according to claim 26, wherein said multi-layer microcapsules in said plurality of colorant-containing microcapsules are the same or different.
28. The composition according to claim 26 or 27, wherein said plurality of multilayer microcapsules have a mean size within a range of about 50 μιη to about 350 μιη.
29. A process of preparing multi-layer color-containing microcapsules, the process comprising:
(a) contacting a first organic phase comprising a second wall-forming polymer or copolymer, a fatty acid salt, optionally a dispersing agent, and a first partially water- miscible organic solvent with a first aqueous continuous phase saturated with said organic solvent and comprising an emulsifier, to thereby obtain a first multi-component emulsion, wherein either said first organic phase or said first aqueous phase further comprises an opaque substance and/or single-layer microcapsules, each of said single- layer microcapsules comprising a core comprising a colorant or a blend of colorants enveloped by a shell comprised of a first wall-forming material;
(b) adding to the formed emulsion an amount of water which initiates extraction of the organic solvent from the emulsion, thereby obtaining double-layered microcapsules; and
(c) optionally repeating steps (a) and (b), using a second, third, and so on, organic phases and aqueous continuous phases, thereby obtaining multi-layered microcapsules.
30. The process of claim 29, further comprising isolating the microcapsules following step (b).
31. The process according to claim 30, further comprising drying and sifting the microcapsules, to thereby obtain a free flowing powder of the microcapsules.
32. The process according to any one of claims 29 to 31, wherein said wall-forming polymer is acrylate/ammonium methacrylate copolymer, ammonium methacrylate copolymer type B, cellulose ethyl ether, cellulose ethyl ester, or any combination thereof.
33. The process according to any one of claims 29 to 32, wherein said organic solvent is selected from ethyl acetate, ethanol, ethyl formate, or any combination thereof.
34. The process according to any one of claims 29 to 33, wherein said plasticizer is selected from tricaprylin, trilaurin, tripalmitin, triacetin, triethyl citrate, acetyltriethyl citrate, paraffin oil, or any combination thereof.
35. The process according to any one of claims 29 to 34, wherein said opaque substance is selected from Ti02, zinc oxide, alumina, boron nitride, talc, kaolin, mica and any combination thereof.
36. The process according to any one of claims 29 to 35, wherein said wall-forming polymer comprises acrylate/ammonium methacrylate copolymer, ethyl cellulose or a combination thereof; said organic solvent partially miscible with water is ethyl acetate; said dispersing agent is an ester of a fatty acid; said fatty acid salt is magnesium stearate and said opaque substance comprises titanium dioxide.
37. The process according to any one of claims 29 to 36, wherein said multi-layer colorant-containing microcapsules are as defined in any one of claims 1 to 25.
38. The composition according to any one of claims 27 to 29, wherein said plurality of multi-layer colorant-containing microcapsules are prepared according to the process of any one of claims 29 to 36.
39. A cosmetic or cosmeceutical formulation comprising the composition according to any one of claims 26 to 28 and 38.
40. The cosmetic or cosmeceutical formulation according to claim 39, further comprising a cosmetically or cosmeceutically acceptable carrier.
41. The cosmetic or cosmeceutical formulation according to claim 39 or 40, formulated as an oil-in-water emulsion, oil-in-water-in-oil emulsion, water-in-oil emulsion, a water-in-oil-in-water emulsion, an aqueous formulation, an anhydrous formulation, a silicon-based formulation and a powder formulation.
42. The cosmetic or cosmeceutical formulation according to any one of claims 39 to 41, being in the form of a gel, a powder, cream, foam, lotion, ointment, spray, oil, paste, milk, suspension, aerosol, or mousse.
PCT/IL2015/050235 2014-03-04 2015-03-04 Colorant-containing microcapsules WO2015132791A1 (en)

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