US2217060A - Cutting of leather - Google Patents

Cutting of leather Download PDF

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US2217060A
US2217060A US223030A US22303038A US2217060A US 2217060 A US2217060 A US 2217060A US 223030 A US223030 A US 223030A US 22303038 A US22303038 A US 22303038A US 2217060 A US2217060 A US 2217060A
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Prior art keywords
die
leather
hide
cutting
patterns
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US223030A
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Lawrence S Korsen
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    • CCHEMISTRY; METALLURGY
    • C14SKINS; HIDES; PELTS; LEATHER
    • C14BMECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
    • C14B5/00Clicking, perforating, or cutting leather
    • CCHEMISTRY; METALLURGY
    • C14SKINS; HIDES; PELTS; LEATHER
    • C14BMECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
    • C14B2700/00Mechanical treatment or processing of skins, hides or leather in general; Pelt-shearing machines; Making driving belts; Machines for splitting intestines
    • C14B2700/11Machines or apparatus for cutting or milling leather or hides
    • CCHEMISTRY; METALLURGY
    • C14SKINS; HIDES; PELTS; LEATHER
    • C14BMECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
    • C14B2700/00Mechanical treatment or processing of skins, hides or leather in general; Pelt-shearing machines; Making driving belts; Machines for splitting intestines
    • C14B2700/11Machines or apparatus for cutting or milling leather or hides
    • C14B2700/113Cutting presses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/04Processes
    • Y10T83/0405With preparatory or simultaneous ancillary treatment of work
    • Y10T83/0419By distorting within elastic limit
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/04Processes
    • Y10T83/0505With reorientation of work between cuts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/04Processes
    • Y10T83/06Blanking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/788Tool pair comprises rotatable anvil and fixed-type tool
    • Y10T83/793Anvil has motion in addition to rotation [i.e., traveling anvil]

Definitions

  • This invention relates to the art of cutting leather patterns, particularly from leather hava natural tendency to stretch and it is ⁇ of especial importance in the lcutting of patterns for leather gloves from relatively thin leather of the type usually employed for this type of article.
  • Gloves are frequently made from a relatively thin leather which has a definite grain and this grain is not uniform in direction in hides from which the glove patterns are cut. While this relatively thin leather has some elasticity and stretch in any direction, there is always one direction, depending upon the grain, in which the leather should be stretched and can be eX- tended by stretching operations to'a fairly large percentage of its original dimension. The direction in which this stretch takes place is not uniform in a hide, running generally transversely across the buttock portion of the hide, and longitudinally in the greater portion of the back and shoulder portion of the hide. In making articles such as gloves, it is essential that this stretch be taken out of the leather, and also that in the completed glove the grain runs in substantially the same direction with respect t0 the fingers, palm and back of the hand.
  • one nger or several ngers in the glove may stretch as much as an inch or more beyond the intended length thereof so that the glove no longer fits the person wearing it.
  • the usual prac'- tice has been to produce single dies correspond- 35 ing in outline to the pattern to be cut, these single dies being relatively heavy and furnished with a striking surface so that they may be placed down over a section of leather and struck with a heavy mallet, usually weighing eight to ten pounds, in order to out the pattern.
  • the cutters who are required to be highly skilled in their' trade, take the leather, stretch it out fully While moist, and lay the die over a portion of the leather.
  • This invention is concerned with improvements in the cutting especially of glove leather and is particularly directed to an improved method, improved equipment with which some of the steps of .the method are performed, and an improved die particularly adaptable for the accomplishment of the purpose.
  • the problems ⁇ which I have had to overcome are, in part, suggested hereinabove and, in part, kno-wn to those skilled inthe art. The problems further will be more apparent from a consideration ofthe description which follows disclosing the manner ⁇ in which I attain the objects which I set out to accomplish.
  • my method comprises preparing the ordinary entire hide of leather as it comes to the glove manufacturer, that is, having it damp enough to stretch readily to substantially the full extent, preferably initially stretching it longitudinally of its length, then cutting said stretched hide into two pieces or sections along the line which separates the transversely running grain from the longitudinally running grain, and then stretching the section having saidtransversely running grain in the direction of said grain. Then, utilizing a special vdie in the form of a at bed, the leather is placed into proper position to be cut, and then, preferably using a backing of suitable material such as relatively thin ber board for' the protection of the cutting knives, fvertical pressure is exerted against the knife faces to cut substantially the entire hide completely in one operation.
  • the die is formed with a top surface of resilient material and a bottom layer or layers of rigid material supporting upstanding knives in the shape of the patterns to be cut and projecting ⁇ part way through slits of similar configuration formed in the top surface of resilient material. Suction is provided by suitable means over substantially the entire surface of resilient material on which the leather is placed, so that when the leather is stretched out in the proper manner' it will be held in place on the die by suc.- tion. In one portion of the hide as it is laid out on the die, the patterns as determined by the position of the knives run longitudinally of the machine, that is, with the grain of that piece of the hide, while in the other piece of hide, the patterns run transversely ofthe machine.
  • the patterns in general, are contiguous so that there is little or no wastage between patterns, one knife blade cutting the outline of two patterns where these patterns coincide.
  • 'I'he knives having the outline of the patterns are preferably so set in the die that the palms and backs, including the front and back of the fingers, are cut from the center of the hide which is the strongest and best leather, and the furchettes and other small pieces are cut around the sides of the hides.
  • hides are not of uniform width, I design the die in such a way as to utilize substantially all of the hides of maximum Width, so that hides of less width will not entirely cover the portion of the die carrying the knives.
  • Fig. l is a side elevational view, partly broken away, and showing a modified position of some of the parts in dotted lines, this View showing one embodiment of the completed machine
  • Fig. 2 is a plan view of the machine shown in Fig. 1, some portions -being broken away to illustrate structural details,
  • Fig. 3 is a sectional view taken on the line 3--3 of Fig. l, looking in the direction of the arrows, and showing some of the parts in end elevation,
  • VVFig; 4 is a fragmentary Vplan section taken on the line 4-4 of Fig. 3, looking in the direction of the arrows,
  • Fig. 5 is an enlarged irregular sectional View, partly in elevation, taken along the line 5-5 of Fig. 3 looking in the direction of the arrows, this figure also carrying dotted lines to illustrate a further position of some of the parts,
  • Fig. 6 is an enlarged plan view showing the bed of the die and indicating by dotted lines a representative position of a hide on the face of the die,
  • Fig. 7 is a fragmentary perspective View of a portion of the die with some of the parts broken away to illustrate structural features.
  • Fig. 8 is an enlarged fragmentary sectional view partly in elevation showing certain features of the die and illustrating the cutting operation.
  • Fig. 9 is a fragmentary plan View further showing certain features of the die
  • Fig. 10 is a small plan View showing the general outline of a full hide.
  • Fig. llv shows the appearance of the same hide after it has been cut into two pieces and stretched preparatory to cutting the patterns therefrom in accordance with my method.
  • Figs. 1 to 5 For convenience, I shall first refer to the mechanism shown in Figs. 1 to 5, inclusive.
  • This includes a framework adapted to set on the floor or similar plane surface and including legs I5 on the four corners and side legs I6; these legs being secured to rectangularly disposed frame members generally indicated by the reference characters I'I and I8.
  • the legs I5 are of angular cross section and disposed within the corners of the rectangular frame members I'I and I8 while the legs I6 are disposed on the outside so as not to interfere with the free movement of parts as will appear subsequently.
  • Rectangular frame member I'I has side members I9 to which racks 2I are secured, and end members 22 secured by suitable means to the ends of the members I9.
  • the rectangular frame member I8 comprises side members 23 and end members 24, cross members 26 being secured between the side members 23.
  • sidey members 23 and cross members 2S together support a bed plate 2'I to which a die generally indicated by the reference character 28 is secured by suitable meanssuch as screws 29 at the four corners.
  • Ihis carriage comprises a pair of side plates 32 between which an I-beam 33 is secured by means of triangular brackets 34. These parts comprise the main frame of the carriage. Secured to the bottom of side plates 32 are bearing blocks 3E in which rollers 31 are journaled, these rollers adapted to roll and support the carriage along the upper surfaces of the side members I9, or being adapted to engage the underside of side members 23 of the main frame in a manner and for a purpose which will be brought out as the description progresses.
  • roller supporting brackets 38 Secured on the underside of the I-beam 33 are aplurality of roller supporting brackets 38 each supporting one of a series of rollers 39-39, 4I- 4I, and 42-42. These rollers 39, 4I, and 42 function as combination pressure and guide rollers, and to this end engage a loosely held large roller 43 which is adapted to pressure engage the top of the die 28 as the carriage moves across it (see Fig. 5, dotted portion).
  • a motor 44 suitably supported on one top edge of one side member 32 and a base member 46 projecting upwardly from the I-beam 33.
  • a gear housing 41 has its driven shaft i8 projecting in line with the motor shaft and secured thereto through a coupling 59.
  • the exact arrangement of the gear housing is of no particular significance so far as the present invention is concerned, but by means well known in the art drive from shaft 46 is communicated to a shaft 5i, extending entirely through the gear housing, this shaft 5! being jeurnaled in the side members 32 and in the motor base member 55.
  • Sprocket gears 52 are secured to opposite ends of the shaft 5l and drive chains 53, meshing with larger sprocket gears 5d.
  • the sprocket gears 55 are carried on the ends of a transverse shaft 5t, journaled in the carriage frame and carrying pinions 5l' which mesh with the racks 2l.
  • Guards 53 may in the usual manner be placed over the sprocket gears and chains.
  • the pinions 51 may be driven from motor 44 at any desired speed consistent with accepted mechanical practices
  • the gear arrangement in the gear case il may be such as initially to produce sorne reduction in speed
  • the sprocket chain drive arrangement is such as further to decrease the speed. The resulting action is such that when the drive is initiated a fairly rapid but not toc rapid movement of the entire carriage takes place to effect a cutting action of the leather on the die through the engagement of roller 53, all as will be more fully pointedout hereinafter.
  • the carriage is adapted to be moved in either direction, and to this end I provide an activating member extending through the gear case and formed with two upstanding handles or shaft levers 59, which, when directly vertical in the position shown in full lines in Fig. 3, will disconnect the drive entirely.
  • I provide standards 6l equipped with defiecting arms 62, facing in opposite directions.
  • an electric motor 63 driving an air pump 54, having its intake and exhaust so arranged as to place a vacuum on pipe lines 66 to which a plurality of vertical upwardly eX- tending pipe lines 81 (see Figs. l and 8) are secured.
  • Any suitable drive means is provided between the pump and motor, but it is unnecessary for my present purposes to describe in detail the exact manner in which the vacuum pump equipment is operated.
  • a die which is generally rigid, and which when mounted on the base plate is substantially immovable and noncompressible except that forming a part of such die is an upper surface formed'of resilient material such as sponge rubber provided with a plurality of slits arranged in the form of patterns into which, from the lower rigid base, cutting knives project in such a manner that when pressure is applied to the die as a whole the knives will project upwardly through the slits or, considering the action from another angle, the resilient material will compress downwardly to uncover the knives, and the knives will then engage the leather against which pressure is exerted by the loosely supported roller 43 to cut the leather along the outlines established by the positions of the knives.
  • resilient material such as sponge rubber provided with a plurality of slits arranged in the form of patterns into which, from the lower rigid base, cutting knives project in such a manner that when pressure is applied to the die as a whole the knives will project upwardly through the slits or, considering the action from another angle, the resilient material will compress downwardly to uncover the knives
  • Vacuum means are provided, however, associated with the system previously referred to for holding the leather down to the position to which it has been adjusted on top of the resilient upper surface of the die.
  • I provide passageways through the more rigid under-portions of the die which place the interior of pipes 61 in communication with the slits through which the knives extend, and since the knives together deiine the cutting surface of the die, the leather is therefore held adequately in any position to which an operator may wish to adjust it,
  • the die proper comprises a flat metal plate 68 which rests directly on the bed plate 21, and above which is supported an intermediate layer of substan- ⁇ tially rigid material generally indicated by the reference character 69 (see Figures 7 and 8).
  • This portion 69 is preferably a relatively compact layer of plywoodor material having the same general properties.
  • a marginal member 1l is secured to the plate G8 and entirely surrounds the layer 69 to assist in holding this layer in position and to further rigidify the die for handling purposes.
  • the resilient top layer 12 formed of suitable material such as sponge rubber.
  • the knives 13 have their bottom unsharpened edges resting on-plate 68 and 4,5.
  • the knives While of plane cross section, if any particular point be taken, are shaped by bending them to the outline of the pattern desired.
  • reference may be had to the portion of the knife indicated by the reference character 13a.
  • On one side of this portion of the knife system is a formed block of Wood or the like 69a secured by a screw 14 to plate $8,v and also prevented from moving in a generally righthand direction when looking at Fig. '1, by the position of the marginal member 1l.
  • the portion indicated by the reference character 69a may comprise a relatively large section of the die, or it may comprise a relatively small section, depending upon the arrangement of the knives.
  • the knife portion 13a At the opposite side of the knife portion 13a is a portion of the layer 69 identiiied by the reference character 69h-, This portion, When the die is being assembled, is movable and is engaged by one movable member of a quoin 16 of the general type sometimes employed to lock up a printing form.
  • the quoin '16 is backed by a portion of the layer ll9which isalso rigidly secured in position as indicated by the presence of the screws 14.
  • the portion 69h By placing the parts in the general position shown and actuating the quoin in a manner well known in arts in which this type of a device is used, the portion 69h is forced in a generally right hand direction to engage the knife portion 13a snugly and hold it in the position in which the pattern requires.
  • Fig. '1 This same general arrangement is shown at the left-hand portion of Fig. '1 where a quoin is ernployed between two movable portions of the layer 69 which, however, engage portions of the knife system backed by other portions of the layer 69 sunciently rigid to hold the knives in the positions desired.
  • the position of the knives may also be adjusted.
  • I provide a layer of cement 11 such as an ordinary good grade of rubber cement.
  • the resilient layer 12 if formed of sponge rubber as is preferred, has its top and bottom surfaces provided with a substantially imperforate skin so as to .confine the vacuum, created ina manner to be pointed out, within the area associated with the tops of the knives.
  • a substantially imperforate skin so as to .confine the vacuum, created ina manner to be pointed out, within the area associated with the tops of the knives.
  • Fig.- 8 for convenience of illustration, the slits in the layer 12 into which the knives project are shown relatively wide but in actual practice it is preferred that these slits be very narrow and be formed by the substantial abutment of contiguous edges of the material 12.
  • the resilient layer 12 may be formed and placed in position in a number of ways, a suitable arrangement being first to prepare the lower portion of the die with the knives in position, apply the cement layer 18, place an imperforate layer corresponding to the layer 12 over the tops of the knives and square with the die proper, and force the layer down into position, cutting the slits through which the knives project in the act of applying it in position.
  • each pipe 61 there is an opening 19 above each pipe 61 to place the interior of the pipe in communication with a hollowed-out portion 8
  • a gasket or packing gland 82 is provided, preferably made of rubber and normally somewhat thicker in section than the vertical space which it occupies.
  • Communicating with each hollowed-out portion 8l is a plurality of relatively small passageways 83 extending up through the layer 69 to points approximately coinciding with the position of the knives 13.
  • the layer 69 is cemented to the plate 88 and the upper resilient layer 12 is cemented to the layer 59, to prevent an intake of air and loss of vacuum, and confining the evacuated portion to the slits in the upper resilient layer 12 into which the knives project.
  • Fig. 6 it is clear that these slits occupy the entire surface of the die over which a hide is expected to be placed for cutting, and accordingly wherever the hide may be placed on the face of the die, it will be held with adequate firmness in proper position.
  • the degree of vacuum is increased by the application of the hide in position, and the capacity of the pump is such that even though there will be some leakage of air through such slits in the die as are not covered by the hide, this leakage will not be suflicient to prevent building up of sufcient vacuum to hold the hide properly.
  • the bed plate with the remaining portions of the machine may be regarded as fixtures, the dies, including the plate 68 and everything lying above it, being changed when the patterns to be cut and the style of glove to be fabricated are changed.
  • a stopper 84 see Fig. 5
  • This stopper may extend through an opening 19 in the plate 68 and into the top of the aligned pipe 61, in the manner shown in the drawing.
  • all lie along one side, and on the opposite side are fourchette patterns 92, in the longitudinally running die portion.
  • all lie along one side, and on the opposite side are fourchette patterns 92, in the longitudinally running die portion.
  • all lie along one side, and on the opposite side are fourchette patterns 92, in the longitudinally running die portion.
  • fourchettes and thumb patterns appear on each side of the die, this being possible because of the stretch of the leather and the fact that usually a good portion of the leather will be found on both sides of a piece corresponding to the piece 88.
  • straps 93 At the extreme back of the hide provision is made for cutting straps 93 in'this particular design. Normally, straps can be cut from scrap pieces of leather somewhat inferior in grade to that which must be employed on palms and backs, and while as many straps as possible are cut from the hide, should the hide not be quite large enough to include all of the straps as indicated in the drawings, and should the leather at this point have minor imperfections, the necessary straps can still be obtained from scrap material.
  • AThe whole layout of the die is such that from the best portion of the hide all of the more important parts of the patterns are preferably cut, and the portions of the glove which can be cut from scrap material are obtained so far as possible at each cutting operation but the remainder of such patterns as may be required are cut from scrap material by the usual hand processes employed before the developments of my invention.
  • the arrangement of the die and the utilization of other features of my invention make it possible for the operator to so arrange the hide on the die as to reduce loss from flaws in the leaner to a minimum. Because of the substantialiy perfect die layout which is made possible, there is little or no wastage or scrap material between the patterns such as occurs when the methods used heretofore are employed. Not only is there a marked saving in leather, but the practice of my invention results in a saving of labor costs of the order of 35% to 50% over methods now in use.
  • terns which includes the steps of dividing a hide into a plurality of pieces in accordance with the grainthereof and wherein each of said pieces is stretched in a direction determined by the grain thereof so that substantially all slack thereof is taken up, holding such pieces in position, and then cutting a plurality vof glove patterns from each of said pieces in a single cutting operation.
  • the method of producing leather glove patterns which comprises stretching a hide in the direction of its length, cutting said stretched hide into two parts, stretching ⁇ in the direction of its grain that part whose grain is transverse of Ithe length of the original hide, holding said part by vacuum means effective against one side thereof 'and then cutting a plurality of patterns therethen cutting said piece into a plurality of pat-1L terns in a single operation, utilizing substantially the entire area of said piece whereby wastage of leather is essentially eliminated.
  • the method of producing leather glove patterns which comprises providing a die equipped l with a plurality of cutting knives arranged in patterns and provided with vacuum means for holding a hide in position thereon, vstretching a hide section in accordance with its grain, placing ⁇ the hide section over the die whereby substantially the entire area of the hide section'is encompassed in an area occupied by a predetermined number of said knives and held in position by said vacuum means, and applying substantially vertical pressure on the hide section whereby to cut a plurality of patterns therefro-m.
  • a die of the character and for the purpose described comprising a lower portion of relatively rigid material, knife members disposed in the form of patterns supported in said lower portion and projecting upwardlytherefrom, a resilient upper portion having slits into which said knives project, top edges of said knives normally lying below the level of the upper surface vof openings which communicate with Said slits adjacent said knife members whereby a vacuum may be drawn at said openings to hold material Ain place on said die during a cutting operation.
  • a die of the character and for the purpose described comprising a lower plate, an intermediate layer of substantially rigid material and an upper layer of resilient material, said intermediate layer being formed of a plurality of parts generally shaped to correspond to a pattern to be cut, knives lying between said parts in the form of patterns having their lower edges engaging said lower plate and projecting upwardly into slits provided in said resilient material, means for causing said parts of the intermediate layer to grip opposite sides of said knives, and means providingk a plurality of openings which communilcate with saidslits adjacent said knives whereby a vacuum may be drawn at said openings to hold material in place on said die during a cutting operation.
  • a die of the character and for the purpose described comprising a lower plate, an intermediate layer of substantially rigid material, an upper layer of resilient material, knives shaped in the formV of a pattern supported inthe die and having their upper edges extending into slits provided in the resilient material, a plurality of hollowed out portions in said intermediate layer, a' plurality of relatively small passageways extending from said hollowed out portion to apertures provided in said resilient material, a pipe having its interior in communication with said hollowed out portion, means for drawing a vacuum on said pipe, and means for sealing said layers of material together whereby suction is created through a Aadapted to engage with pressure above said die,
  • roller means forming a part ⁇ of said carriage adapted to engage said frame beneath the die whereby said upper roller engages said die with a squeezing action as it progresses across the same.
  • a frame for cutting patterns for leather and the like, a frame, a bed plate carried by said frame, a plurality of vacuum lines threaded through said bed plate, a die carried on said bed plate having apertures in the top surface thereof communicating with said vacuum lines, a plurality of cutting knives carried by said die and having cutting edges projecting therefrom, said die provided with an upper resilient layer normally covering cutting edges of said knives, and means for exerting a pressure downwardly on said die whereby to expose the knife edges and cut leather carried on the die into patterns determined by the position of the knives.
  • a frame including a pair of longitudinal members on each side thereof and spaced v vertically from each other, a bed plate carried on the upper portion of said frame, a die positioned on said bed plate, a carriage having rollers normally engaging the upper surface of the lower .of said longitudinal members and a roller carried in 'a position slightly below the top face of said die, and means for moving said carriage longitudinally across the surface of said die whereby said carriage rollers engage the lowermost surface of the top pair of longitudinal members and the dieengaging roller engages the upper portion of the die providing a squeezing action.
  • Apparatus as defined in claim 13 including a plurality of pressure rollers carried by said carriage and engaging above said die-engaging roller and a plurality of rollers engaging on each side of said die-engaging roller, said die-engaging Vroller being floating whereby it is free to align itself fully with the top of the die surface.
  • a method of cutting glove patterns from a leather hide comprising cutting said hide into two sections in which the direction of stretch runs oppositely, stretching each of said sections.
  • a method of cutting glove patterns from a leather hide with a minimum of wastage which comprises providing two stretched sections of said hide in one of which sections the direction of stretch is longitudinal and in the other of which sections the direction of stretch is transverse of the length of the hide, disposing said stretched sections, spaced from each other, over a die provided with cutting knives defining the shapes of the patterns desired, said die being so constructed and arranged that it defines a multiple of palms and backs, and a multiple of fittings, maintaining said sections in firm contact with said die, and exerting pressure against said sections to force the cutting knives of said die through said sections whereby the aforementioned number of palms and backs, and fittings, is cut therefrom in a single cutting operation.
  • a method of cutting patterns for leather gloves and the like from a leather hide with a minimum of wastage which comprises providing two stretched sections of said hide in which the direction of stretch runs oppositely, placing at least one of said sections upon a die provided with a series of knife-like members defining a plurality of patterns, maintaining said section in firm contact with said die, and then providing relative movement, longitudinally of said die, between the die and a pressure member whereby the knife-like members of the die pass through said section to cut a plurality ofI patterns from said section in a single cutting operation.
  • a method of cutting patterns for gloves and the like from a leather hide with a minimum of ⁇ wastage which comprises dividing said hide to produce a plurality of stretched sections each of which has a grain running in substantially only a single direction, mounting at least one of said stretched sections on a die having an essentially at resilient surface and a plurality of knives having cutting edges spaced slightly below the upper surface of said die and dening a plurality of glove patterns, holding said section tightly against said die, and applying pressure against said resilient surface of said die whereby the said knife edges are exposed and serve to cut the section into a plurality of glove patterns.
  • a method of cutting leather patterns from a iiexible, relatively thin ⁇ leather hide with a minimum of wastage which includes subdividing said hide to provide at least two stretched sections in each of which the grain runs in substantially only a single direction, mounting at least one of said stretched sections on a die having an essentially fiat resilient surface and a plurality of knives having cutting edges spaced slightly below the upper surface of said die and defining a plurality of desired patterns, holding said section tightly against said die, and applying pressure against said resilient surface of said die whereby the said knife edges are exposed and serve to cut the sections into a plurality of said patterns, the operation and the arrangement of the die being such as to cut a substantially maximum number of said patterns from said section in one cutting operation.
  • a method of cutting leather patterns from a flexible, relatively thin leather hide with a l minimum of Wastage which includes cutting said hide into a plurality of sections each of which has a grain running in substantially only a single direction and stretching each of said sections in the direction of the grain thereof, mounting said stretched sections, spaced from each other, on a die having an essentially flat surface and a plurality of knives having cutting edges dening a plurality of desired patterns, holding said sections tightly against said de, and applying pressure against said surface of said die whereby the said knife edges serve to out the sections into a plurality of said patterns, the operation and the arrangement of the die being such as to cut a substantially maximum number of said patterns from the single hide in one cutting operation.

Description

Oct. 8, 1940. I s, KORSEN 2,217,060
` CUTTING oF LEATHER Filed Aug. 4, 1958 5 sheets-sheet 1` lnnnnnnnnnnnnnnnn 7721/6228071 Lawrence /fovsw MA] l5 sheets-sheet 2 L. S. KORSEN CUTTING 0F LEATHER Filed Aug. 4, 1938 oct. s, 1940.
OC. 8, v 5 KORsE-N CUTTING 0F LEATHER Filed Aug. 4. 1938 5 sheets-sheet s s sheets-snaai 5 L. s. KoRsEN CUTTING oF LEATHER Filed Aug. 4, 195s Gigio/mfg;
Patented Oct. 8, 194() UNi'i'ED STATES PATENT OFFICE 20 Claims.
This invention relates to the art of cutting leather patterns, particularly from leather hava natural tendency to stretch and it is `of especial importance in the lcutting of patterns for leather gloves from relatively thin leather of the type usually employed for this type of article.
Gloves are frequently made from a relatively thin leather which has a definite grain and this grain is not uniform in direction in hides from which the glove patterns are cut. While this relatively thin leather has some elasticity and stretch in any direction, there is always one direction, depending upon the grain, in which the leather should be stretched and can be eX- tended by stretching operations to'a fairly large percentage of its original dimension. The direction in which this stretch takes place is not uniform in a hide, running generally transversely across the buttock portion of the hide, and longitudinally in the greater portion of the back and shoulder portion of the hide. In making articles such as gloves, it is essential that this stretch be taken out of the leather, and also that in the completed glove the grain runs in substantially the same direction with respect t0 the fingers, palm and back of the hand. For example, if the pattern has not been properly cut, one nger or several ngers in the glove may stretch as much as an inch or more beyond the intended length thereof so that the glove no longer fits the person wearing it. As a consequence, in cutting leather gloves the usual prac'- tice has been to produce single dies correspond- 35 ing in outline to the pattern to be cut, these single dies being relatively heavy and furnished with a striking surface so that they may be placed down over a section of leather and struck with a heavy mallet, usually weighing eight to ten pounds, in order to out the pattern. The cutters, who are required to be highly skilled in their' trade, take the leather, stretch it out fully While moist, and lay the die over a portion of the leather. large enough to produce the piece cr pattern to be cut, in the meantime checking the grain of the leather so that this grain will run in the proper direction, and then strike the cutting tool with the mallet. So far as I am aware, the only improvement in the cutting of leather which has been made and which has been used at all in the glove industry is merely a modification or renement of this extremely old method referred to. This involves the use of the so-called clicker machine and, following this method, the leather is laid Outyby hand in exactly the same way, stretched and the same general type of cutting tool placed over a sectio-n of the leather. vThe difference lies in the use of a mechanical counterpart of the mallet.
.In general practice, there is a relatively heavy 5 arm which can be swung in position over the table Where the operator is working, and by operation of a suitable treadle or the like he can bring this arm sharply down over the tool in the same way that the mallet was. brought down to cut out the single pattern which he has laid out. In the method employing the mallet as well as in the so-called Clicker method, theoperator must'make his selection, determine the grain, hold the leather in properly stretched position as he places the cutting tool ,in position, and, in general, use the judgment which his experience dictates to him in carrying .on his work. While the operators become skilled, they are not all of equal ability, human judgment is apt to interfere with the production of a perfect product, the wastage of leather is relatively great, and the time consumed is relatively long.
This invention is concerned with improvements in the cutting especially of glove leather and is particularly directed to an improved method, improved equipment with which some of the steps of .the method are performed, and an improved die particularly adaptable for the accomplishment of the purpose. The problems `which I have had to overcome are, in part, suggested hereinabove and, in part, kno-wn to those skilled inthe art. The problems further will be more apparent from a consideration ofthe description which follows disclosing the manner `in which I attain the objects which I set out to accomplish.
In general, my method comprises preparing the ordinary entire hide of leather as it comes to the glove manufacturer, that is, having it damp enough to stretch readily to substantially the full extent, preferably initially stretching it longitudinally of its length, then cutting said stretched hide into two pieces or sections along the line which separates the transversely running grain from the longitudinally running grain, and then stretching the section having saidtransversely running grain in the direction of said grain. Then, utilizing a special vdie in the form of a at bed, the leather is placed into proper position to be cut, and then, preferably using a backing of suitable material such as relatively thin ber board for' the protection of the cutting knives, fvertical pressure is exerted against the knife faces to cut substantially the entire hide completely in one operation. The die is formed with a top surface of resilient material and a bottom layer or layers of rigid material supporting upstanding knives in the shape of the patterns to be cut and projecting `part way through slits of similar configuration formed in the top surface of resilient material. Suction is provided by suitable means over substantially the entire surface of resilient material on which the leather is placed, so that when the leather is stretched out in the proper manner' it will be held in place on the die by suc.- tion. In one portion of the hide as it is laid out on the die, the patterns as determined by the position of the knives run longitudinally of the machine, that is, with the grain of that piece of the hide, while in the other piece of hide, the patterns run transversely ofthe machine. The patterns, in general, are contiguous so that there is little or no wastage between patterns, one knife blade cutting the outline of two patterns where these patterns coincide. 'I'he knives having the outline of the patterns are preferably so set in the die that the palms and backs, including the front and back of the fingers, are cut from the center of the hide which is the strongest and best leather, and the furchettes and other small pieces are cut around the sides of the hides. Furthermore, since hides are not of uniform width, I design the die in such a way as to utilize substantially all of the hides of maximum Width, so that hides of less width will not entirely cover the portion of the die carrying the knives. To further utilize as much of the leather as possible, I so distribute the cutting knives inthe die that parts which cannot readily be cut from scrap material are arranged on one side, thus assuring that these portions are taken from a full clean hide in the normal cutting operation. Thus in a design of glove where a separate thumb pattern is utilized, I arrange the thumbs along one side of the die and the fourchettes along the other side of the die with the palms and backs in the center. Then if the hides are running relatively narrow and the number of fourchettes cut are insufflcient to provide the proper number for all of the remaining parts cut, these fourchettes are readily supplied from the small amounts of scrap material which remain. While it is highly preferable that the hide be initially stretched before it is cut into a plurality of sections, in certain cases, the hide may be cut and then the hide sections may be stretched in their' proper directions prior to placement on the cutting die.
The complete description of my invention as it relates to the machine, the method and the die structure will be described hereinafter in conn'ection with the accompanying drawings showing preferred embodiments of the invention.
In the drawings- Fig. l is a side elevational view, partly broken away, and showing a modified position of some of the parts in dotted lines, this View showing one embodiment of the completed machine,
Fig. 2 is a plan view of the machine shown in Fig. 1, some portions -being broken away to illustrate structural details,
Fig. 3 is a sectional view taken on the line 3--3 of Fig. l, looking in the direction of the arrows, and showing some of the parts in end elevation,
VVFig; 4 is a fragmentary Vplan section taken on the line 4-4 of Fig. 3, looking in the direction of the arrows,
Fig. 5 is an enlarged irregular sectional View, partly in elevation, taken along the line 5-5 of Fig. 3 looking in the direction of the arrows, this figure also carrying dotted lines to illustrate a further position of some of the parts,
Fig. 6 is an enlarged plan view showing the bed of the die and indicating by dotted lines a representative position of a hide on the face of the die,
Fig. 7 is a fragmentary perspective View of a portion of the die with some of the parts broken away to illustrate structural features.
Fig. 8 is an enlarged fragmentary sectional view partly in elevation showing certain features of the die and illustrating the cutting operation.
Fig. 9 is a fragmentary plan View further showing certain features of the die,
Fig. 10 is a small plan View showing the general outline of a full hide; and
Fig. llvshows the appearance of the same hide after it has been cut into two pieces and stretched preparatory to cutting the patterns therefrom in accordance with my method.
For convenience, I shall first refer to the mechanism shown in Figs. 1 to 5, inclusive. This includes a framework adapted to set on the floor or similar plane surface and including legs I5 on the four corners and side legs I6; these legs being secured to rectangularly disposed frame members generally indicated by the reference characters I'I and I8. As shown particularly in Fig. 2, the legs I5 are of angular cross section and disposed within the corners of the rectangular frame members I'I and I8 while the legs I6 are disposed on the outside so as not to interfere with the free movement of parts as will appear subsequently. Rectangular frame member I'I has side members I9 to which racks 2I are secured, and end members 22 secured by suitable means to the ends of the members I9. The rectangular frame member I8 comprises side members 23 and end members 24, cross members 26 being secured between the side members 23. 'Ihe sidey members 23 and cross members 2S together support a bed plate 2'I to which a die generally indicated by the reference character 28 is secured by suitable meanssuch as screws 29 at the four corners.
Mounted on the frame member for movement entirely across the frame is a carriage generally indicated by the character 3|. Ihis carriage comprises a pair of side plates 32 between which an I-beam 33 is secured by means of triangular brackets 34. These parts comprise the main frame of the carriage. Secured to the bottom of side plates 32 are bearing blocks 3E in which rollers 31 are journaled, these rollers adapted to roll and support the carriage along the upper surfaces of the side members I9, or being adapted to engage the underside of side members 23 of the main frame in a manner and for a purpose which will be brought out as the description progresses.
Secured on the underside of the I-beam 33 are aplurality of roller supporting brackets 38 each supporting one of a series of rollers 39-39, 4I- 4I, and 42-42. These rollers 39, 4I, and 42 function as combination pressure and guide rollers, and to this end engage a loosely held large roller 43 which is adapted to pressure engage the top of the die 28 as the carriage moves across it (see Fig. 5, dotted portion).
To propel the carriage, I provide a motor 44 suitably supported on one top edge of one side member 32 and a base member 46 projecting upwardly from the I-beam 33. A gear housing 41 has its driven shaft i8 projecting in line with the motor shaft and secured thereto through a coupling 59. The exact arrangement of the gear housing, of course, is of no particular significance so far as the present invention is concerned, but by means well known in the art drive from shaft 46 is communicated to a shaft 5i, extending entirely through the gear housing, this shaft 5! being jeurnaled in the side members 32 and in the motor base member 55. Sprocket gears 52 are secured to opposite ends of the shaft 5l and drive chains 53, meshing with larger sprocket gears 5d. The sprocket gears 55 are carried on the ends of a transverse shaft 5t, journaled in the carriage frame and carrying pinions 5l' which mesh with the racks 2l. Guards 53, if desired, may in the usual manner be placed over the sprocket gears and chains.
Thus, it will be seen by this arrangement that the pinions 51 may be driven from motor 44 at any desired speed consistent with accepted mechanical practices, The gear arrangement in the gear case il may be such as initially to produce sorne reduction in speed, and the sprocket chain drive arrangement is such as further to decrease the speed. The resulting action is such that when the drive is initiated a fairly rapid but not toc rapid movement of the entire carriage takes place to effect a cutting action of the leather on the die through the engagement of roller 53, all as will be more fully pointedout hereinafter.
The carriage is adapted to be moved in either direction, and to this end I provide an activating member extending through the gear case and formed with two upstanding handles or shaft levers 59, which, when directly vertical in the position shown in full lines in Fig. 3, will disconnect the drive entirely. At opposite ends of the machine, I provide standards 6l equipped with defiecting arms 62, facing in opposite directions. Thus when the handle 59 is moved to one dotted line position of Fig. 3, the carriage will be moved in one direction until the handle 5S engages a deflecting arm '52 to restore the handle to its vertical position and arrest the progress of the carriage by disconnecting the clutch provided in the gear housing. When, now, the carriage is to be propelled in the opposite direction it will be found impossible to move the handle 59 in any direction except one which will cause it to be moved in the opposite direction, that is, to the other dotted line position shown in Fig. 3. The process then repeats itself as the carriage is alternately moved from one end of the machine to the other.
Below the machine, or in any other suitable location, I provide an electric motor 63 driving an air pump 54, having its intake and exhaust so arranged as to place a vacuum on pipe lines 66 to which a plurality of vertical upwardly eX- tending pipe lines 81 (see Figs. l and 8) are secured. Any suitable drive means is provided between the pump and motor, but it is unnecessary for my present purposes to describe in detail the exact manner in which the vacuum pump equipment is operated.
Reference may now be made to Figs.' 6 to 9, inclusive, for a full understanding Vof the arrangement of the improved die assembly. As previously mentioned, I provide a die which is generally rigid, and which when mounted on the base plate is substantially immovable and noncompressible except that forming a part of such die is an upper surface formed'of resilient material such as sponge rubber provided with a plurality of slits arranged in the form of patterns into which, from the lower rigid base, cutting knives project in such a manner that when pressure is applied to the die as a whole the knives will project upwardly through the slits or, considering the action from another angle, the resilient material will compress downwardly to uncover the knives, and the knives will then engage the leather against which pressure is exerted by the loosely supported roller 43 to cut the leather along the outlines established by the positions of the knives. The upper surface of the die during normal times, therefore, is unobstructed and the operator can freely Work to arrange the hide in the position required in the performance of our method. Vacuum means are provided, however, associated with the system previously referred to for holding the leather down to the position to which it has been adjusted on top of the resilient upper surface of the die. Preferably, I provide passageways through the more rigid under-portions of the die which place the interior of pipes 61 in communication with the slits through which the knives extend, and since the knives together deiine the cutting surface of the die, the leather is therefore held adequately in any position to which an operator may wish to adjust it,
Referring now to the drawings, the die proper comprises a flat metal plate 68 which rests directly on the bed plate 21, and above which is supported an intermediate layer of substan-` tially rigid material generally indicated by the reference character 69 (see Figures 7 and 8). This portion 69 is preferably a relatively compact layer of plywoodor material having the same general properties. A marginal member 1l is secured to the plate G8 and entirely surrounds the layer 69 to assist in holding this layer in position and to further rigidify the die for handling purposes. Above the portion 69 is the resilient top layer 12 formed of suitable material such as sponge rubber. The knives 13 have their bottom unsharpened edges resting on- plate 68 and 4,5.
project entirely through the layer 69 and up into slits provided in the resilient top layer 12. I provide special means for securing the knives in position and provide for evacuation around their sharpened top edges as will now be shown.
Looking `now particularly at Fig. 7, it will be seen that the knives, While of plane cross section, if any particular point be taken, are shaped by bending them to the outline of the pattern desired. To illustrate the manner of supporting the knives reference may be had to the portion of the knife indicated by the reference character 13a. On one side of this portion of the knife system is a formed block of Wood or the like 69a secured by a screw 14 to plate $8,v and also prevented from moving in a generally righthand direction when looking at Fig. '1, by the position of the marginal member 1l. It may be noted that the portion indicated by the reference character 69a may comprise a relatively large section of the die, or it may comprise a relatively small section, depending upon the arrangement of the knives. At the opposite side of the knife portion 13a is a portion of the layer 69 identiiied by the reference character 69h-, This portion, When the die is being assembled, is movable and is engaged by one movable member of a quoin 16 of the general type sometimes employed to lock up a printing form. The quoin '16 is backed by a portion of the layer ll9which isalso rigidly secured in position as indicated by the presence of the screws 14. By placing the parts in the general position shown and actuating the quoin in a manner well known in arts in which this type of a device is used, the portion 69h is forced in a generally right hand direction to engage the knife portion 13a snugly and hold it in the position in which the pattern requires. This same general arrangement is shown at the left-hand portion of Fig. '1 where a quoin is ernployed between two movable portions of the layer 69 which, however, engage portions of the knife system backed by other portions of the layer 69 sunciently rigid to hold the knives in the positions desired. By proper utilization of the quoins, where the knives are positioned relatively close to each other (it being understood that Fig. '1 shows only a small part of the die), the position of the knives may also be adjusted. Between the plate G8 and the intermediate layer 69, I provide a layer of cement 11 such as an ordinary good grade of rubber cement. This is provided mainly to ensure holding a vacuum, that is, to prevent drawing air through those portions of the die which are not required to be evacuated such as directly longitudinally between the top surface of plate 68 and the bottom surface of the intermediate layer 69. Similarly, a layer of cement 18 is provided between the top surface of the intermediate layer 69 and the bottom surface of the resilient top member 12.
The resilient layer 12, if formed of sponge rubber as is preferred, has its top and bottom surfaces provided with a substantially imperforate skin so as to .confine the vacuum, created ina manner to be pointed out, within the area associated with the tops of the knives. In Fig.- 8, for convenience of illustration, the slits in the layer 12 into which the knives project are shown relatively wide but in actual practice it is preferred that these slits be very narrow and be formed by the substantial abutment of contiguous edges of the material 12. The resilient layer 12 may be formed and placed in position in a number of ways, a suitable arrangement being first to prepare the lower portion of the die with the knives in position, apply the cement layer 18, place an imperforate layer corresponding to the layer 12 over the tops of the knives and square with the die proper, and force the layer down into position, cutting the slits through which the knives project in the act of applying it in position.
I have referred to the use of vacuum to hold the cut and stretched hide in the position in which it is desired to place it on the face of the die, and brought out that, through the vacuum lines 68 and 61, a plurality of relatively small openings through the die is connected to the vacuum side of the pump 64. This arrangement may take variout forms, but I have found that a very simple and desirable expedient is to utilize the relatively small slits surrounding the knife blades for this purpose. The manner in which the vacuum lines are connected to the die structure is brought out clearly in Fig, 8. As there shown, the top of each of the pipes B1 is threaded into the bed plate 21, and immediately above pipe 61 an opening 19 is provided through the: plate 68. It will be understood that there is an opening 19 above each pipe 61 to place the interior of the pipe in communication with a hollowed-out portion 8| in the intermediate layer 69 which, as previously described,- is preferably plywood or some similar substance. r To effect a seal between the bed plate 21 and the plate 68, a gasket or packing gland 82 is provided, preferably made of rubber and normally somewhat thicker in section than the vertical space which it occupies. Communicating with each hollowed-out portion 8l is a plurality of relatively small passageways 83 extending up through the layer 69 to points approximately coinciding with the position of the knives 13. It will be recalled that the layer 69 is cemented to the plate 88 and the upper resilient layer 12 is cemented to the layer 59, to prevent an intake of air and loss of vacuum, and confining the evacuated portion to the slits in the upper resilient layer 12 into which the knives project. By an examination of Fig. 6, it is clear that these slits occupy the entire surface of the die over which a hide is expected to be placed for cutting, and accordingly wherever the hide may be placed on the face of the die, it will be held with adequate firmness in proper position. The degree of vacuum is increased by the application of the hide in position, and the capacity of the pump is such that even though there will be some leakage of air through such slits in the die as are not covered by the hide, this leakage will not be suflicient to prevent building up of sufcient vacuum to hold the hide properly.
In the practice of my invention, the bed plate with the remaining portions of the machine may be regarded as fixtures, the dies, including the plate 68 and everything lying above it, being changed when the patterns to be cut and the style of glove to be fabricated are changed. As a consequence, I provide an ample number of leads 51 and. where desired, effect control of the vacuum by closing up these leads by suitable means such as by the use of a stopper 84 (see Fig. 5). This stopper may extend through an opening 19 in the plate 68 and into the top of the aligned pipe 61, in the manner shown in the drawing.
In the practice of my invention, I take a properly prepared hide 86 (see Fig. 10), stretch it in the direction of its length, and then cut it along the dotted line A which, in effect, separates the hide in two sections in which the grain runs in opposite directions. These two portions are indicated separately by the reference characters 81 and 88 in Fig. 11. The portion 88 is then stretched in the direction indicated by the double headed arrows in this figure and the two hide sections are ready to be placed on the die for cutting. The two hide sections next are laid out in the fashion illustrated in Fig. 6 where a particular style of glove pattern is shown by the appearance of the slits. As there illustrated, there are six combination palm and'back patterns 89, those associated with the section 81 of the hide running preferably longitudinally of the machine and those associated with section 88 of the hide running preferably transversely of the machine. This arrangement may be modified, if desired, but it is preferred to operate as described since said preferred procedure takes advantage of the grain of the leather. It will be noted that thumb patterns 9| all lie along one side, and on the opposite side are fourchette patterns 92, in the longitudinally running die portion. A somewhat similar arrangement is employed in the transversely running die portion except that fourchettes and thumb patterns appear on each side of the die, this being possible because of the stretch of the leather and the fact that usually a good portion of the leather will be found on both sides of a piece corresponding to the piece 88. At the extreme back of the hide provision is made for cutting straps 93 in'this particular design. Normally, straps can be cut from scrap pieces of leather somewhat inferior in grade to that which must be employed on palms and backs, and while as many straps as possible are cut from the hide, should the hide not be quite large enough to include all of the straps as indicated in the drawings, and should the leather at this point have minor imperfections, the necessary straps can still be obtained from scrap material. AThe whole layout of the die, therefore, is such that from the best portion of the hide all of the more important parts of the patterns are preferably cut, and the portions of the glove which can be cut from scrap material are obtained so far as possible at each cutting operation but the remainder of such patterns as may be required are cut from scrap material by the usual hand processes employed before the developments of my invention.
As the leather is laid out on the die in the manner shown in Fig. 6, it is held by vacuum in the exact position in which the operator places it. A layer of cardboard 9d (Fig. 8) is then preferably laid over the top of the die so as to Cover the leather, the handle 59 is moved to the on position, and the carriage with the roller 43 is moved across-the face of the die from one end of the machine to the other. During this operation, the rollers 3l engage the underside of the frame members 23 as the roller 43 rides up over the top of the die. The roller 43 in the meantime is wedged up against the small rollers 3S which take the upward thrust with the result that, in effect, there is a squeezing pressure of the die-base and portion of the frame between the roller 39 and the roller 43. This produces the cutting action shown graphically in Fig. 8, which has already been referred to and which need not be described in further detail. When the carriage reaches its extreme of movement, it is automatically stopped by the handle 59 engaging one of the deecting arms 62. The cardboard 94 is removed, the cut leather taken off the die and the machine is ready for another operation.
By means of my invention, it has been possible to produce more consistently high grade gloves than have been made heretofore by the hand. process, the labor is decreased enormously, and the number of gloves which can be cut from a given number of square feet of hides. is greatly increased. As illustrative of the tremendous economic advantages emanating from the practice cf my invention in connection with the cutting of patterns for mens leather gloves, the saving in material, that is, leather, has averaged from 5% to 12% over em'sting Iprocedures in the art with which I am familiar. This is brought about, among other reasons, by Virtue of the fact that there is no wastage such as has heretofore resulted from imperfections and iiaws in the hides. The arrangement of the die and the utilization of other features of my invention make it possible for the operator to so arrange the hide on the die as to reduce loss from flaws in the leaner to a minimum. Because of the substantialiy perfect die layout which is made possible, there is little or no wastage or scrap material between the patterns such as occurs when the methods used heretofore are employed. Not only is there a marked saving in leather, but the practice of my invention results in a saving of labor costs of the order of 35% to 50% over methods now in use.
The above description is illustrative and many details are brought outfor a' full understanding of those skilled in the art. vThe invention in its .various phases,howev e'r, is limited only by the `scope of the appended claims. l
terns which includes the steps of dividing a hide into a plurality of pieces in accordance with the grainthereof and wherein each of said pieces is stretched in a direction determined by the grain thereof so that substantially all slack thereof is taken up, holding such pieces in position, and then cutting a plurality vof glove patterns from each of said pieces in a single cutting operation. 2. The methodldenedin claim 1 wherein said pieces of hide are held in position by vacuum during said cutting: operation.
3. The method of producing leather glove patterns which comprises stretching a hide in the direction of its length, cutting said stretched hide into two parts, stretching `in the direction of its grain that part whose grain is transverse of Ithe length of the original hide, holding said part by vacuum means effective against one side thereof 'and then cutting a plurality of patterns therethen cutting said piece into a plurality of pat-1L terns in a single operation, utilizing substantially the entire area of said piece whereby wastage of leather is essentially eliminated.
5. The method of producing leather glove patternswhich comprises providing a die equipped l with a plurality of cutting knives arranged in patterns and provided with vacuum means for holding a hide in position thereon, vstretching a hide section in accordance with its grain, placing `the hide section over the die whereby substantially the entire area of the hide section'is encompassed in an area occupied by a predetermined number of said knives and held in position by said vacuum means, and applying substantially vertical pressure on the hide section whereby to cut a plurality of patterns therefro-m.
`6.*The vmethod as defined in claim 5 wherein palms and backs are cut from generally center portions of the hide and fittings including fourchettes and the like from generallyedge porio l tions of the hide, whereby, should a singlehide fail to produce 'an adequate quantity of ttings, such ttings may be cut subsequently from scrap material resulting from a rst cutting operation.
7. A die of the character and for the purpose described comprising a lower portion of relatively rigid material, knife members disposed in the form of patterns supported in said lower portion and projecting upwardlytherefrom, a resilient upper portion having slits into which said knives project, top edges of said knives normally lying below the level of the upper surface vof openings which communicate with Said slits adjacent said knife members whereby a vacuum may be drawn at said openings to hold material Ain place on said die during a cutting operation.
8. A die of the character and for the purpose described comprising a lower plate, an intermediate layer of substantially rigid material and an upper layer of resilient material, said intermediate layer being formed of a plurality of parts generally shaped to correspond to a pattern to be cut, knives lying between said parts in the form of patterns having their lower edges engaging said lower plate and projecting upwardly into slits provided in said resilient material, means for causing said parts of the intermediate layer to grip opposite sides of said knives, and means providingk a plurality of openings which communilcate with saidslits adjacent said knives whereby a vacuum may be drawn at said openings to hold material in place on said die during a cutting operation.
v9. A die of the character and for the purpose described, comprising a lower plate, an intermediate layer of substantially rigid material, an upper layer of resilient material, knives shaped in the formV of a pattern supported inthe die and having their upper edges extending into slits provided in the resilient material, a plurality of hollowed out portions in said intermediate layer, a' plurality of relatively small passageways extending from said hollowed out portion to apertures provided in said resilient material, a pipe having its interior in communication with said hollowed out portion, means for drawing a vacuum on said pipe, and means for sealing said layers of material together whereby suction is created through a Aadapted to engage with pressure above said die,
a movable carriage adapted to propel said roller, and roller means forming a part `of said carriage adapted to engage said frame beneath the die whereby said upper roller engages said die with a squeezing action as it progresses across the same.
12. In apparatus for cutting patterns for leather and the like, a frame, a bed plate carried by said frame, a plurality of vacuum lines threaded through said bed plate, a die carried on said bed plate having apertures in the top surface thereof communicating with said vacuum lines, a plurality of cutting knives carried by said die and having cutting edges projecting therefrom, said die provided with an upper resilient layer normally covering cutting edges of said knives, and means for exerting a pressure downwardly on said die whereby to expose the knife edges and cut leather carried on the die into patterns determined by the position of the knives.
13. In apparatus for cutting patterns for leather gloves, a frame including a pair of longitudinal members on each side thereof and spaced v vertically from each other, a bed plate carried on the upper portion of said frame, a die positioned on said bed plate, a carriage having rollers normally engaging the upper surface of the lower .of said longitudinal members and a roller carried in 'a position slightly below the top face of said die, and means for moving said carriage longitudinally across the surface of said die whereby said carriage rollers engage the lowermost surface of the top pair of longitudinal members and the dieengaging roller engages the upper portion of the die providing a squeezing action.
14. Apparatus as defined in claim 13 including a plurality of pressure rollers carried by said carriage and engaging above said die-engaging roller and a plurality of rollers engaging on each side of said die-engaging roller, said die-engaging Vroller being floating whereby it is free to align itself fully with the top of the die surface.
15. A method of cutting glove patterns from a leather hide comprising cutting said hide into two sections in which the direction of stretch runs oppositely, stretching each of said sections.
in its proper direction, disposing said sections, spaced from each other, over a die provided with cutting knives defining a plurality of at least palm and back glove portions, maintaining said sections in firm contact with said die, and exerting pressure against said sections to force the cutting knives of said die through said sections whereby a plurality of patterns is simultaneously cut therefrom.
16. A method of cutting glove patterns from a leather hide with a minimum of wastage which comprises providing two stretched sections of said hide in one of which sections the direction of stretch is longitudinal and in the other of which sections the direction of stretch is transverse of the length of the hide, disposing said stretched sections, spaced from each other, over a die provided with cutting knives defining the shapes of the patterns desired, said die being so constructed and arranged that it defines a multiple of palms and backs, and a multiple of fittings, maintaining said sections in firm contact with said die, and exerting pressure against said sections to force the cutting knives of said die through said sections whereby the aforementioned number of palms and backs, and fittings, is cut therefrom in a single cutting operation.
17. A method of cutting patterns for leather gloves and the like from a leather hide with a minimum of wastage which comprises providing two stretched sections of said hide in which the direction of stretch runs oppositely, placing at least one of said sections upon a die provided with a series of knife-like members defining a plurality of patterns, maintaining said section in firm contact with said die, and then providing relative movement, longitudinally of said die, between the die and a pressure member whereby the knife-like members of the die pass through said section to cut a plurality ofI patterns from said section in a single cutting operation.
18. A method of cutting patterns for gloves and the like from a leather hide with a minimum of `wastage which comprises dividing said hide to produce a plurality of stretched sections each of which has a grain running in substantially only a single direction, mounting at least one of said stretched sections on a die having an essentially at resilient surface and a plurality of knives having cutting edges spaced slightly below the upper surface of said die and dening a plurality of glove patterns, holding said section tightly against said die, and applying pressure against said resilient surface of said die whereby the said knife edges are exposed and serve to cut the section into a plurality of glove patterns.
19. A method of cutting leather patterns from a iiexible, relatively thin `leather hide with a minimum of wastage which includes subdividing said hide to provide at least two stretched sections in each of which the grain runs in substantially only a single direction, mounting at least one of said stretched sections on a die having an essentially fiat resilient surface and a plurality of knives having cutting edges spaced slightly below the upper surface of said die and defining a plurality of desired patterns, holding said section tightly against said die, and applying pressure against said resilient surface of said die whereby the said knife edges are exposed and serve to cut the sections into a plurality of said patterns, the operation and the arrangement of the die being such as to cut a substantially maximum number of said patterns from said section in one cutting operation.
20. A method of cutting leather patterns from a flexible, relatively thin leather hide with a l minimum of Wastage which includes cutting said hide into a plurality of sections each of which has a grain running in substantially only a single direction and stretching each of said sections in the direction of the grain thereof, mounting said stretched sections, spaced from each other, on a die having an essentially flat surface and a plurality of knives having cutting edges dening a plurality of desired patterns, holding said sections tightly against said de, and applying pressure against said surface of said die whereby the said knife edges serve to out the sections into a plurality of said patterns, the operation and the arrangement of the die being such as to cut a substantially maximum number of said patterns from the single hide in one cutting operation.
LAWRENCE S. KORSEN,
US223030A 1938-08-04 1938-08-04 Cutting of leather Expired - Lifetime US2217060A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2424678A (en) * 1944-02-15 1947-07-29 Collinson Frederick Baker Machine for and method of cutting shaped pieces from sheet material
US2772736A (en) * 1953-05-04 1956-12-04 John F Campbell Roller die cutter
US3142218A (en) * 1961-10-27 1964-07-28 Falls Engineering & Machine Co High speed roller die press
US3162077A (en) * 1960-05-23 1964-12-22 Rudolf Brummer Apparatus for the production of objects from sheet material
US3213740A (en) * 1962-10-17 1965-10-26 Falls Engineering & Machine Co Cantilever support roller die apparatus
US3213737A (en) * 1963-12-16 1965-10-26 Falls Engineering & Machine Co Apparatus for cutting sheet material against a die with a roller
US3245295A (en) * 1961-07-19 1966-04-12 Mueller Nicolaus Process of cutting plural garment components from fabric
US4223684A (en) * 1977-11-15 1980-09-23 B.V. Arenco P.M.B. Method and device for cutting a tobacco leaf into portions suitable for use as binders or wrappers
EP0155665A2 (en) * 1984-03-19 1985-09-25 Ontario Die Company, Limited Vacuum die cutting apparatus for foam backed materials
US4581008A (en) * 1982-07-17 1986-04-08 Tetra Pak Developpement S.A. Apparatus for forming a perforated tear-line in a blank for a parallelepipedic package
US4672870A (en) * 1984-10-04 1987-06-16 Ontario Die Company Limited Vacuum die cutting apparatus for foam backed materials
US4694719A (en) * 1985-07-10 1987-09-22 Ontario Die Company Limited Vacuum die cutting apparatus

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2424678A (en) * 1944-02-15 1947-07-29 Collinson Frederick Baker Machine for and method of cutting shaped pieces from sheet material
US2772736A (en) * 1953-05-04 1956-12-04 John F Campbell Roller die cutter
US3162077A (en) * 1960-05-23 1964-12-22 Rudolf Brummer Apparatus for the production of objects from sheet material
US3245295A (en) * 1961-07-19 1966-04-12 Mueller Nicolaus Process of cutting plural garment components from fabric
US3142218A (en) * 1961-10-27 1964-07-28 Falls Engineering & Machine Co High speed roller die press
US3213740A (en) * 1962-10-17 1965-10-26 Falls Engineering & Machine Co Cantilever support roller die apparatus
US3213737A (en) * 1963-12-16 1965-10-26 Falls Engineering & Machine Co Apparatus for cutting sheet material against a die with a roller
US4223684A (en) * 1977-11-15 1980-09-23 B.V. Arenco P.M.B. Method and device for cutting a tobacco leaf into portions suitable for use as binders or wrappers
US4581008A (en) * 1982-07-17 1986-04-08 Tetra Pak Developpement S.A. Apparatus for forming a perforated tear-line in a blank for a parallelepipedic package
EP0155665A2 (en) * 1984-03-19 1985-09-25 Ontario Die Company, Limited Vacuum die cutting apparatus for foam backed materials
EP0155665A3 (en) * 1984-03-19 1986-08-06 Ontario Die Company, Limited Vacuum die cutting apparatus for foam backed materials
US4672870A (en) * 1984-10-04 1987-06-16 Ontario Die Company Limited Vacuum die cutting apparatus for foam backed materials
US4694719A (en) * 1985-07-10 1987-09-22 Ontario Die Company Limited Vacuum die cutting apparatus

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