US20070251977A1 - Device for processing workpieces - Google Patents
Device for processing workpieces Download PDFInfo
- Publication number
- US20070251977A1 US20070251977A1 US11/715,420 US71542007A US2007251977A1 US 20070251977 A1 US20070251977 A1 US 20070251977A1 US 71542007 A US71542007 A US 71542007A US 2007251977 A1 US2007251977 A1 US 2007251977A1
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- US
- United States
- Prior art keywords
- regulation
- ultrasound
- variable
- processing
- sonotrode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B1/00—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
- B06B1/02—Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
- B06B1/0207—Driving circuits
- B06B1/0223—Driving circuits for generating signals continuous in time
- B06B1/0238—Driving circuits for generating signals continuous in time of a single frequency, e.g. a sine-wave
- B06B1/0246—Driving circuits for generating signals continuous in time of a single frequency, e.g. a sine-wave with a feedback signal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/92—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/922—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools
- B29C66/9221—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power
- B29C66/92211—Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power with special measurement means or methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
- B29C66/951—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
- B29C66/9516—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools by controlling their vibration amplitude
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
- B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
- B29C66/962—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process using proportional controllers, e.g. PID controllers [proportional–integral–derivative controllers]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B06—GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
- B06B—METHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
- B06B2201/00—Indexing scheme associated with B06B1/0207 for details covered by B06B1/0207 but not provided for in any of its subgroups
- B06B2201/70—Specific application
- B06B2201/72—Welding, joining, soldering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
- B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
- B29C66/91231—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the joining tool
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45206—Ultrasonic drill, mill, machining
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/869—Means to drive or to guide tool
- Y10T83/8821—With simple rectilinear reciprocating motion only
Definitions
- the invention concerns a device for processing workpieces using ultrasound, comprising an ultrasound generator, an ultrasound sonotrode, and an resonant system comprising an anvil, wherein a workpiece is processed between the anvil and the ultrasound sonotrode, and with a regulation means for the ultrasound generator, the regulation means comprising a regulation member connected upstream of the ultrasound generator, which receives a feedback signal from the resonant system, generates a regulation variable, and supplies it to the ultrasound generator.
- the invention concerns a regulation device for an ultrasound generator for processing workpieces, in particular, welding or cutting them.
- An ultrasound generator in an resonant system generates oscillations, using an electroacoustic converter, within its resonance frequency, i.e. usually between 18 and 60 kHz. These oscillations operate an ultrasound sonotrode either directly or via a booster or converter.
- the ultrasound sonotrode, together with the anvil, represent the tool for processing the workpiece.
- Conventional ultrasound generator regulation means measure certain system parameters and system signals which they obtain as information from the electrical and mechanical resonant system. These signals and parameters regulate the ultrasound generator. Changes within the resonant system are thereby detected and the resonant system is reset at the original value through suitable algorithms. Internal system parameters and signals are e.g. the resonant frequency, the current, the reactive current, the voltage, the phase position etc.
- the main aim of all resonant systems is to keep the oscillation amplitude at a constant value with maximum efficiency. Since the resonance frequency of the overall resonant system, which consists of a mechanical and an electrical resonant circuit, constantly changes during operation, the regulation process must be permanently repeated and be as fast as possible. The changes or disturbances in the resonant system are due to load changes (e.g. force fluctuations), changes of the geometry due to heating, fluctuations in the energy supply etc. The regulation improves with accelerated repetition rate of the regulation process and better adjustment of the regulation algorithm. Oscillation of the regulation circuit must be prevented in any case. This means, however, that the regulation parameters cannot be set at excessively high values.
- This object is achieved in accordance with the invention with a device of the above-mentioned type in that a connecting point is provided between the regulation member and the ultrasound generator, at which the regulation variable of the regulation member is connected to a process variable of the processing procedure.
- the inventive device performs regulation not only on the basis of the parameters and signals of the resonant system, but also on the basis of at least one additional, external signal.
- This additional external signal is connected to the processing procedure, but is generated outside of the electric and mechanical resonant circuits. It is therefore outside of the resonant system, but has a time dependence which reflects the processing result.
- This additional external signal i.e. the processing variable is not fed into the regulation system upstream of the regulation member, rather downstream thereof, and does not pass through the regulation system: i.e. the regulation variable of the regulation member is therefore influenced.
- processing temperature as a process variable, wherein the temperature at the tip of the ultrasound sonotrode is used. It is also feasible to use a path signal that reflects the deformation of the resonant system caused by the process.
- the regulation means that generates the regulation variable is preferably a PID controller.
- Such regulation means have proven to be useful in the past and provide excellent regulation results in the inventive further development, wherein overswinging is damped such that disturbances are compensated for after a minimum time.
- a scaling element is provided upstream of the connecting point where the regulation variable and the process variable are connected, in particular, a proportional generator for the process variable.
- This scaling element adjusts the process variable such that the regulation variable is optimally influenced.
- the value determined by a force sensor is thereby e.g. multiplied by a factor.
- the process variable is thereby added to the regulation variable or subtracted therefrom. This is effected, in particular, via the scaling element, in particular, the proportional controller.
- This signal can e.g. simulate a force dependence or the signal can be matched with time using an incremental generator, and be supplied to the regulation means.
- This signal is also not or only slightly influenced by the ultrasound oscillation.
- the scaling element is designed as an adaptive system.
- the system may thereby be designed such that it recognizes recurring changes, and counteracts them in advance.
- FIG. 1 shows a diagram of the regulation process
- FIG. 2 shows an oscillation curve of the amplitude in case of a disturbance.
- FIG. 1 shows a diagram of a regulation device, in which reference numeral 10 designates an resonant system which has an ultrasound generator 12 , a booster 14 , an ultrasound sonotrode 16 and an anvil 18 , wherein the ultrasound sonotrode 16 and the anvil 18 represent the tool for processing a workpiece 20 .
- Parameters and signals (u) from this resonant system 10 are supplied to a regulation means 24 via a return path 22 .
- This regulation means 24 has a PID controller 26 .
- the regulation means 24 generates a regulation variable (s) which is supplied to the resonant system 10 and, in particular, to the ultrasound generator 12 .
- the resonant system 10 with regulation means 24 forms a regulated, electrical and mechanical resonant circuit 28 , as is disclosed in prior art.
- Reference numeral 30 designates a processing procedure, in particular, a welding process outside of the resonant circuit 28 , since it is not directly influenced by the electrical and mechanical variables.
- This processing procedure 30 is connected to a force sensor 32 which detects the course of the welding force.
- the force sensor 32 determines a process variable (p) which is supplied to a scaling unit 34 .
- This scaling unit 34 provides a scaled process variable (p′) which is supplied to a connecting point 36 .
- This connecting point 36 is located between the regulation means 24 and the resonant system 10 , such that not only the scaled process variable (p′) is supplied to the connecting point 36 , but also the regulation variable (s).
- the connected variables (p′) and (s) are supplied to the resonant system 10 and, in particular, to the ultrasound generator 12 .
- FIG. 2 shows the time dependence of the amplitude (A), wherein 38 indicates a disturbance signal.
- the dependence of the amplitude signal 40 shows strong fluctuations with overswinging, wherein in the inventive system, the amplitude signal 42 is regulated much more quickly to the original value.
- the regulation frequency is shorter than in a conventional system, in particular half.
Abstract
A device for processing workpieces uses ultrasound, with an resonant system comprising an ultrasound generator, an ultrasound sonotrode, and an anvil, wherein a workpiece is processed between the anvil and the ultrasound sonotrode. The ultrasound generator comprises a regulation means which has a regulation member connected upstream of the ultrasound generator to receive a feedback signal from the resonant system and to generate a regulation variable which is supplied to the ultrasound generator. A connecting point is provided between the regulation member and the ultrasound generator, at which the regulation variable of the regulation member is linked to a process variable from the processing procedure.
Description
- This application claims Paris Convention priority of
DE 10 2006 020 417.4 filed Apr. 26, 2006 the complete disclosure of which is hereby incorporated by reference. - The invention concerns a device for processing workpieces using ultrasound, comprising an ultrasound generator, an ultrasound sonotrode, and an resonant system comprising an anvil, wherein a workpiece is processed between the anvil and the ultrasound sonotrode, and with a regulation means for the ultrasound generator, the regulation means comprising a regulation member connected upstream of the ultrasound generator, which receives a feedback signal from the resonant system, generates a regulation variable, and supplies it to the ultrasound generator.
- The invention concerns a regulation device for an ultrasound generator for processing workpieces, in particular, welding or cutting them. An ultrasound generator in an resonant system generates oscillations, using an electroacoustic converter, within its resonance frequency, i.e. usually between 18 and 60 kHz. These oscillations operate an ultrasound sonotrode either directly or via a booster or converter. The ultrasound sonotrode, together with the anvil, represent the tool for processing the workpiece.
- Conventional ultrasound generator regulation means measure certain system parameters and system signals which they obtain as information from the electrical and mechanical resonant system. These signals and parameters regulate the ultrasound generator. Changes within the resonant system are thereby detected and the resonant system is reset at the original value through suitable algorithms. Internal system parameters and signals are e.g. the resonant frequency, the current, the reactive current, the voltage, the phase position etc.
- The main aim of all resonant systems is to keep the oscillation amplitude at a constant value with maximum efficiency. Since the resonance frequency of the overall resonant system, which consists of a mechanical and an electrical resonant circuit, constantly changes during operation, the regulation process must be permanently repeated and be as fast as possible. The changes or disturbances in the resonant system are due to load changes (e.g. force fluctuations), changes of the geometry due to heating, fluctuations in the energy supply etc. The regulation improves with accelerated repetition rate of the regulation process and better adjustment of the regulation algorithm. Oscillation of the regulation circuit must be prevented in any case. This means, however, that the regulation parameters cannot be set at excessively high values.
- Prior art discloses analog and digital systems (DE-A-40 25 637, DE-A-44 00 210, DE-A-42 30 491, DE-A-42 08 669, EP-A-0 173 761 and U.S. Pat. No. 4,808,948). Irrespective thereof, the parameters provided in the resonant system are the basis for regulating the ultrasound generators. These conventional resonant systems are disadvantageous in that very fast load changes often cause considerable amplitude fluctuations. These fluctuations can, in case of excess, cause the limit values of the mechanical components to be exceeded, thereby damaging them or resulting in insufficient welding.
- It has turned out that the regulation does not react sufficiently rapidly. This is mainly due to the system-related parameters and signals. These change with load changes, but reach the regulation member of the ultrasound generator with a certain delay. This delay is mainly predetermined by the speed of sound and the number of mechanical oscillation components.
- This means, however, that the regulation member reacts to an event under extreme conditions only when this event is over. Keeping the oscillation amplitude constant on the basis of the system parameters and signals is very difficult. Fast load changes of less than 5 ms therefore produce considerable fluctuations in the oscillation amplitude.
- It is therefore the underlying purpose of the invention to further develop a device of the above-mentioned type in such a fashion that it reduces the amplitude fluctuations during fast load changes.
- This object is achieved in accordance with the invention with a device of the above-mentioned type in that a connecting point is provided between the regulation member and the ultrasound generator, at which the regulation variable of the regulation member is connected to a process variable of the processing procedure.
- The inventive device, in particular the inventive regulation device, performs regulation not only on the basis of the parameters and signals of the resonant system, but also on the basis of at least one additional, external signal. This additional external signal is connected to the processing procedure, but is generated outside of the electric and mechanical resonant circuits. It is therefore outside of the resonant system, but has a time dependence which reflects the processing result. This additional external signal, i.e. the processing variable is not fed into the regulation system upstream of the regulation member, rather downstream thereof, and does not pass through the regulation system: i.e. the regulation variable of the regulation member is therefore influenced.
- It has turned out that very good results can be obtained when the processing force of the ultrasound sonotrode is used as a process variable. This processing force depends on the processing course, but is generated outside of the electrical and mechanical resonant circuit.
- It is also possible to use the processing temperature as a process variable, wherein the temperature at the tip of the ultrasound sonotrode is used. It is also feasible to use a path signal that reflects the deformation of the resonant system caused by the process.
- The regulation means that generates the regulation variable is preferably a PID controller. Such regulation means have proven to be useful in the past and provide excellent regulation results in the inventive further development, wherein overswinging is damped such that disturbances are compensated for after a minimum time.
- In a further development, a scaling element is provided upstream of the connecting point where the regulation variable and the process variable are connected, in particular, a proportional generator for the process variable. This scaling element adjusts the process variable such that the regulation variable is optimally influenced. The value determined by a force sensor is thereby e.g. multiplied by a factor. The process variable is thereby added to the regulation variable or subtracted therefrom. This is effected, in particular, via the scaling element, in particular, the proportional controller.
- It is, however, also feasible to issue an artificially generated signal of the regulation variable which is entered manually. This signal can e.g. simulate a force dependence or the signal can be matched with time using an incremental generator, and be supplied to the regulation means. This signal is also not or only slightly influenced by the ultrasound oscillation.
- In a further development, the scaling element is designed as an adaptive system. The system may thereby be designed such that it recognizes recurring changes, and counteracts them in advance.
- Further advantages, features and details of the invention can be extracted from the dependent claims and the following description which describes in detail a particularly preferred embodiment with reference to the drawing. The features shown in the drawing and mentioned in the description and the claims may be essential to the invention either individually or collectively in arbitrary combination.
-
FIG. 1 shows a diagram of the regulation process; and -
FIG. 2 shows an oscillation curve of the amplitude in case of a disturbance. -
FIG. 1 shows a diagram of a regulation device, in whichreference numeral 10 designates an resonant system which has anultrasound generator 12, abooster 14, anultrasound sonotrode 16 and ananvil 18, wherein theultrasound sonotrode 16 and theanvil 18 represent the tool for processing aworkpiece 20. - Parameters and signals (u) from this
resonant system 10 are supplied to a regulation means 24 via areturn path 22. This regulation means 24 has aPID controller 26. The regulation means 24 generates a regulation variable (s) which is supplied to theresonant system 10 and, in particular, to theultrasound generator 12. Theresonant system 10 with regulation means 24 forms a regulated, electrical and mechanicalresonant circuit 28, as is disclosed in prior art. -
Reference numeral 30 designates a processing procedure, in particular, a welding process outside of theresonant circuit 28, since it is not directly influenced by the electrical and mechanical variables. Thisprocessing procedure 30 is connected to aforce sensor 32 which detects the course of the welding force. Theforce sensor 32 determines a process variable (p) which is supplied to ascaling unit 34. This scalingunit 34 provides a scaled process variable (p′) which is supplied to a connectingpoint 36. This connectingpoint 36 is located between the regulation means 24 and theresonant system 10, such that not only the scaled process variable (p′) is supplied to the connectingpoint 36, but also the regulation variable (s). The connected variables (p′) and (s) are supplied to theresonant system 10 and, in particular, to theultrasound generator 12. - It is clearly shown that in the inventive system, a variable that is generated outside of the
resonant circuit 28, i.e. the process variable (p), is supplied to theresonant system 10. -
FIG. 2 shows the time dependence of the amplitude (A), wherein 38 indicates a disturbance signal. In conventional systems, the dependence of theamplitude signal 40 shows strong fluctuations with overswinging, wherein in the inventive system, theamplitude signal 42 is regulated much more quickly to the original value. One can also see that the regulation frequency is shorter than in a conventional system, in particular half.
Claims (9)
1. A device for processing a workpiece using ultrasound, the device comprising:
an ultrasound generator;
an ultrasound sonotrode cooperating with said ultrasound generator;
an anvil, wherein the workpiece is processed between said anvil and said ultrasound sonotrode, said generator, sonotrode and anvil forming a resonant system;
means for generating a feedback signal from said resonant system;
a regulation means having a regulation member and connected upstream of said ultrasound generator, said regulation means receiving said feedback signal and generating a regulation variable;
means for extracting a process variable in response to processing of the workpiece; and
connecting means disposed between said regulation member and said ultrasound generator to link said regulation variable to said processing variable and to subsequently pass said regulation variable to said ultrasound generator.
2. The device of claim 1 , wherein said process variable is a processing force of said ultrasound sonotrode.
3. The device of claim 1 , wherein said process variable is a processing temperature of a tip of said ultrasound sonotrode.
4. The device of claim 1 , wherein said process variable is a signal that detects or reflects deformation of said resonant system.
5. The device of claim 1 , wherein said process variable is a predetermined signal that synchronously accompanies processing of the workpiece.
6. The device of claim 1 , wherein in said regulation means has a PID controller.
7. The device of claim 1 , further comprising a scaling element or a proportional controller for the process variable, disposed upstream of said connecting point means.
8. The device of claim 7 , wherein said scaling element is an adaptive system.
9. The regulation means of the device for processing a workpieces of claim 1 .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US12/616,161 US7868518B2 (en) | 2006-04-26 | 2009-11-11 | Device for processing workpieces |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102006020417.4-22 | 2006-04-26 | ||
DE200610020417 DE102006020417B4 (en) | 2006-04-26 | 2006-04-26 | Device for processing workpieces by means of ultrasound |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US12/616,161 Continuation US7868518B2 (en) | 2006-04-26 | 2009-11-11 | Device for processing workpieces |
Publications (1)
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US20070251977A1 true US20070251977A1 (en) | 2007-11-01 |
Family
ID=38442943
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/715,420 Abandoned US20070251977A1 (en) | 2006-04-26 | 2007-03-08 | Device for processing workpieces |
US12/616,161 Active US7868518B2 (en) | 2006-04-26 | 2009-11-11 | Device for processing workpieces |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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US12/616,161 Active US7868518B2 (en) | 2006-04-26 | 2009-11-11 | Device for processing workpieces |
Country Status (5)
Country | Link |
---|---|
US (2) | US20070251977A1 (en) |
EP (1) | EP1849531B1 (en) |
AT (1) | ATE432776T1 (en) |
DE (2) | DE102006020417B4 (en) |
HK (1) | HK1105387A1 (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100050844A1 (en) * | 2006-04-26 | 2010-03-04 | Gerhard Gnad | Device for processing workpieces |
US9833946B2 (en) | 2014-07-28 | 2017-12-05 | Herrmann Ultraschalltechnik Gmbh & Co. Kg | Device for the ultrasonic processing of materials having a trigger apparatus |
JP2018501943A (en) * | 2014-11-11 | 2018-01-25 | ヘルマン ウルトラシャルテクニーク ゲーエムベーハー ウント コー.カーゲーHerrmann Ultraschalltechnik Gmbh & Co.Kg | Ultrasonic treatment system with piezoelectric power sensor |
JP2020518427A (en) * | 2017-04-03 | 2020-06-25 | ヘルマン ウルトラシャルテクニーク ゲーエムベーハー ウント コー.カーゲーHerrmann Ultraschalltechnik Gmbh & Co.Kg | Ultrasonic tool with two sonotrodes and method of operating the same |
US10730158B2 (en) * | 2015-07-08 | 2020-08-04 | Sauer Gmbh | Method and device for measuring a resonance frequency of a tool set in ultrasonic vibration for machining |
USRE48139E1 (en) | 2013-12-05 | 2020-08-04 | Branson Ultraschall Niederlassung Der Emerson Technologies Gmbh & Co. Ohg | Ultrasonic welding device and ultrasonic welding method for controlling continuous ultrasonic welding processes |
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FR2948587B1 (en) * | 2009-07-31 | 2011-09-02 | Inst Pierre Vernier | ULTRASONIC MACHINE EQUIPPED WITH A POSITION CONTROL DEVICE AND METHOD OF OPERATING SAID MACHINE |
DE102010004468A1 (en) * | 2010-01-13 | 2011-07-14 | Maschinenfabrik Spaichingen GmbH, 78549 | Method and apparatus for ultrasonic processing |
DE102015009373B4 (en) | 2015-07-24 | 2018-11-29 | Kunststoff-Zentrum In Leipzig Gemeinnützige Gmbh | Method and apparatus for controlling the temperature of resonant ultrasonic sonotrodes |
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- 2007-01-20 DE DE200750000806 patent/DE502007000806D1/en active Active
- 2007-01-20 AT AT07001233T patent/ATE432776T1/en active
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USRE48139E1 (en) | 2013-12-05 | 2020-08-04 | Branson Ultraschall Niederlassung Der Emerson Technologies Gmbh & Co. Ohg | Ultrasonic welding device and ultrasonic welding method for controlling continuous ultrasonic welding processes |
US9833946B2 (en) | 2014-07-28 | 2017-12-05 | Herrmann Ultraschalltechnik Gmbh & Co. Kg | Device for the ultrasonic processing of materials having a trigger apparatus |
JP2018501943A (en) * | 2014-11-11 | 2018-01-25 | ヘルマン ウルトラシャルテクニーク ゲーエムベーハー ウント コー.カーゲーHerrmann Ultraschalltechnik Gmbh & Co.Kg | Ultrasonic treatment system with piezoelectric power sensor |
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US10730158B2 (en) * | 2015-07-08 | 2020-08-04 | Sauer Gmbh | Method and device for measuring a resonance frequency of a tool set in ultrasonic vibration for machining |
JP2020518427A (en) * | 2017-04-03 | 2020-06-25 | ヘルマン ウルトラシャルテクニーク ゲーエムベーハー ウント コー.カーゲーHerrmann Ultraschalltechnik Gmbh & Co.Kg | Ultrasonic tool with two sonotrodes and method of operating the same |
Also Published As
Publication number | Publication date |
---|---|
DE502007000806D1 (en) | 2009-07-16 |
ATE432776T1 (en) | 2009-06-15 |
EP1849531A2 (en) | 2007-10-31 |
DE102006020417B4 (en) | 2008-10-02 |
EP1849531B1 (en) | 2009-06-03 |
DE102006020417A1 (en) | 2007-11-15 |
EP1849531A3 (en) | 2008-06-18 |
US7868518B2 (en) | 2011-01-11 |
US20100050844A1 (en) | 2010-03-04 |
HK1105387A1 (en) | 2008-02-15 |
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