WO2009072871A1 - Élément d'électromouillage - Google Patents

Élément d'électromouillage Download PDF

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Publication number
WO2009072871A1
WO2009072871A1 PCT/NL2008/000258 NL2008000258W WO2009072871A1 WO 2009072871 A1 WO2009072871 A1 WO 2009072871A1 NL 2008000258 W NL2008000258 W NL 2008000258W WO 2009072871 A1 WO2009072871 A1 WO 2009072871A1
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WO
WIPO (PCT)
Prior art keywords
polar liquid
hydrophobic surface
polar
hydrophobic
interfacial tension
Prior art date
Application number
PCT/NL2008/000258
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English (en)
Inventor
Hermanus Feil
Bente Adriaan Bordes
Eric Paul Van Der Pols
Original Assignee
Miortech Holding B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Miortech Holding B.V. filed Critical Miortech Holding B.V.
Publication of WO2009072871A1 publication Critical patent/WO2009072871A1/fr

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Classifications

    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00—Optical devices or arrangements for the control of light using movable or deformable optical elements
    • G02B26/004—Optical devices or arrangements for the control of light using movable or deformable optical elements based on a displacement or a deformation of a fluid

Definitions

  • the present invention relates generally to electrowetting elements, and in particular to an electrowetting element comprising a first electrode layer having a contact surface and a second electrode layer opposite said contact surface, a containment space formed between said first and said second electrode layer, pixel walls mounted on said contact surface for forming at least one pixel element in said containment space between said pixel walls, wherein said containment space and said at least one pixel element formed therein comprise at least one polar liquid having a first conductivity and at least one non-polar liquid having a second conductivity, said polar and said non-polar liquid being immiscible with each other, and wherein said electrowetting element further comprises powering means for controllably powering said first and second electrode layers for rearranging said polar liquid relative to said non-polar liquid for switching said at least one pixel element between an optically transmissive and optically non-transmissive state.
  • the present invention further relates to a method of manufacturing an electrowetting element comprising a first electrode layer having a contact surface and a second electrode layer opposite said contact surface, a containment space formed between said first and said second electrode layer, pixel walls mounted on said contact surface for forming at least one pixel element in said containment space between said pixel walls, wherein said containment space and said at least one pixel element formed therein comprise at least one polar liquid having a first conductivity and at least one non-polar liquid having a second conductivity, said polar and said non-polar liquid being immiscible with each other, and wherein said electrowetting element further comprises powering means for controllably powering said first and second electrode layers for rearranging said polar liquid relative to said non-polar liquid for switching said at least one pixel element between an optically transmissive and optically non-transmissive state.
  • Electrowetting technology is based on modification of an energy balance between on one hand surface tension forces of liquids and wetting properties of a solid surface, and on the other hand electrostatic forces induced by an applied voltage over a capacitor arrangement comprising said boundary layer.
  • An electrowetting element may subsequently from bottom to top be comprised of respectively a first electrode layer, an electrically insulating hydrophobic layer (i.e. having a hydrophobic surface on a side opposite the side adjacent or nearest to the first electrode layer), two liquids comprising at least a polar liquid and a non-polar liquid which are immiscible with each other, and a second electrode in contact with at least the polar liquid.
  • the liquids are contained in between for example pixel walls forming a containment tray and a top glass plate.
  • teflon Polytetrafluoroethyline (PTFE)
  • PTFE Polytetrafluoroethyline
  • a non-polar liquid one may use an oil such as decane.
  • the selection criteria for selecting a suitable non-polar liquid include (apart from the liquid being non-polar), dielectric constant sufficiently large (the liquid is preferably a good isolator, or at least a poor conductor) and having an optical transmission coefficient that is suitable for the application wherein it is used (in practice the liquid will have low transmissibility, but in the present invention, a certain (small) degree of transmissibility may be advantageous, though not essential).
  • Optical properties may be modified or adapted by introducing a small percentage of a dye in the non-polar liquid as an additive.
  • the polar liquid preferably has good conductive properties, and should additionally be selected with respect to its optical properties.
  • the polar liquid is optically transmissive.
  • an electrowetting element In an unpowered state, i.e. when no voltage is applied over the first and second electrode, the lowest energetic state of the system is where the non-polar liquid forms a boundary layer between the polar liquid and the hydrophobic surface of the insulating layer. This is because the polar liquid is repelled by the hydrophobic layer. The poor transmissibility of the non-polar liquid then forms an obstruction to light that penetrates the system.
  • the lowest energetic state of the system becomes the situation wherein the (poorly conductive or insulating) non-polar liquid is pushed aside by the (conductive) polar liquid, and the polar liquid thereby being in direct contact with the insulating hydrophobic layer.
  • a disadvantage of this method is that the porosity of the surface cannot be controlled efficiently in the manufacturing process. Therefore, the quality of electrowetting elements produced based on porous hydrophobic surface layers is variable. In case the porosity of the surface layer is too low, e.g. in some regions of the surface of the electrowetting elements, the probability of non-closing pixels of the electrowetting element produced, is larger in such an area and the produced electrowetting element may in that case be defective.
  • Another disadvantage is that by increasing the porosity of the hydrophobic contact surface, during use the polar liquid (e.g. water) may quite easily fill the pores or microvoids of the surface once a voltage is applied to the electrodes of the electrowetting elements and the polar liquid is in contact with the contact surface.
  • the polar liquid may remain in the pores once the voltage is again turned off. This will deteriorate the electrowetting element, because the contact surface becomes hydrophilic in those areas of the surface wherein the polar liquid has entrained the microvoids. Therefore, over time it may occur that an electrowetting element that used to function perfectly directly after it was manufactured, deteriorates over time, leading to more and more non-closing pixels over time. This deteriorates the display quality of the electrowetting element and shortens the lifetime thereof.
  • the present invention has for its objects to resolve the above- mentioned problems of the prior art, and provide an improved electrowetting element.
  • an electrowetting element comprising a first electrode layer having a hydrophobic surface and a second electrode layer opposite said hydrophobic surface, a containment space formed between said first and said second electrode layer, pixel walls mounted on said hydrophobic surface for forming at least one pixel element in said containment space between said pixel walls, wherein said containment space and said at least one pixel element formed therein comprise at least one polar liquid having a first conductivity and at least one non-polar liquid having a second conductivity, said polar and said non-polar liquid being immiscible with each other, and wherein said electrowetting element further comprises powering means for controllably powering said first and second electrode layers for rearranging said polar liquid relative to said non-polar liquid for switching said at least one pixel element between an optically transmissive and optically non-transmissive state, characterized in that, said hydrophobic surface having a surface tension such that said hydrophobic surface is oleophilic, and that a porosity of
  • the present invention is based on the insight that the contact angle between the non-polar liquid and the hydrophobic contact surface can be influenced by proper selection of the chemical properties of the surface, viz. by proper selection of the substance comprised by the hydrophobic contact surface.
  • the surface tension of the hydrophobic surface is a critical parameter and should be chosen such that not only the surface is hydrophobic, but also the hydrophobic surface is oleophilic. This provides suitable wettability properties for a wide range of liquids that may be used as non-polar liquid for the present invention. Such liquids include, but are not limited to, various hydrocarbon oils, as will be explained below.
  • the porosity level of the hydrophobic surface can be minimized (ideally the hydrophobic surface is not porose at all) such as to prevent penetration of the hydrophobic surface by polar liquid overtime.
  • the hydrophobic contact surface is comprised of a substance having chemical properties such that an interfacial tension between the non-polar liquid and the hydrophobic surface is- approximately equal to the difference between an interfacial tension between the polar liquid and the hydrophobic surface and interfacial tension between the polar liquid and the non-polar liquid for minimizing a contact angle of an interface between the non-polar liquid and the polar liquid relative to the hydrophobic surface.
  • the invention is based on the insight that the problem of non-closing pixels is created by a local energetic minimum caused by an equilibrium of surface tension forces between the interfaces surface-polar liquid, surface non-polar liquid and polar liquid-non-polar liquid.
  • the hydrophobic surface is comprised of a substance having chemical properties such that an interfacial tension between said non-polar liquid and said hydrophobic surface is at least one order of a magnitude smaller than at least one of an interfacial tension between said non-polar liquid and said polar liquid and an interfacial tension between said polar liquid and said hydrophobic surface.
  • the surface tension of the hydrophobic surface is within a range between 0,020 N/m and 0,035 N/m.
  • the hydrophobic surface is not only hydrophobic but also oleophilic, and therefor enables the non-polar liquid to easily spread across the hydrophobic surface under conditions wherein the electrodes are not charged.
  • the porosity level can be reduced to a minimum, e.g. below 10% (ideally, the porosity level is 0%), such that penetration of the hydrophic surface by the polar liquid can be effectively prevented. This extends the lifetime of the electrowetting element according to the present invention, whilst at the same time the problem of non-closing pixels as described hereinabove is effectively resolved.
  • the chemical properties of the hydrophobic surface match with chemical properties of said non-polar liquid for enabling said non-polar liquid to spread across said hydrophobic surface upon switching said electrode layers from a powered to an unpowered state.
  • the hydrophobic surface may be particularly oleophilic.
  • Organosilane molecules are comprised of a silane group which readily adheres or bonds to e.g. a silica insulating layer, and at the same time the rest of the molecule may be matched to the molecular structure of the non-polar liquid used.
  • the non-polar liquid comprises a hydrocarbon compound, such as decane
  • the organosilane layer may comprise an organosilane molecular structure which comprises said hydrocarbon compound, such as decylsilane. More generally, for alkane-based oils, the use of an alkylsilane coating or surface layer is preferred in accordance with the invention.
  • the non-polar liquid used in the electrowetting element according to the present invention may be selected from a group comprising mineral oils, animal and vegetable oils, esters, high-boiling hydrocarbons, higher fatty acids, higher alcohols and polyolefins, in particular alkanes such as decane, vaseline, spindle oil, castor oil, olive oil, liquid paraffin and polybutene.
  • Oleophilic coatings, or surface layers, such as an alkylsilane surface layer or another silane layer matching with the molecular structure of the non-polar liquid use, can be applied in order to achieve the effects of the present invention.
  • an electrowetting element comprising a first electrode layer having a hydrophobic surface and a second electrode layer opposite said hydrophobic surface, a containment space formed between said first and said second electrode layer, pixel walls mounted on said hydrophobic surface for forming at least one pixel element in said containment space between said pixel walls, wherein said containment space and said at least one pixel element formed therein comprise at least one polar liquid having a first conductivity and at least one non-polar liquid having a second conductivity, said polar and said non-polar liquid being immiscible with each other, and wherein said electrowetting element further comprises powering means for controllably powering said first and second electrode layers for rearranging said polar liquid relative to said non-polar liquid for switching said at least one pixel element between an optically transmissive and optically non- transmissive state, characterized in that said method comprises a step of selecting a substance for forming said hydrophobic surface such that the chemical properties of said
  • figure 1 illustrates a pixelelement in an electrowetting element according to the present invention
  • figure 2 Illustrates a molecule of an alkylsilane monolayer coating present on a silica substrate surface
  • figure 3 is a diagram illustrating the wettability properties of a surface at various surface tension values.
  • the invention is directed to an electrowetting element and a method for manufacturing thereof.
  • the enclosed figure 1 discloses a pixel element (generally indicated by 1), comprising a containment space 4 between a first substrate 2 and a second substrate 3.
  • Substrate 3 may for example be comprised of a glass layer, while substrate 2 may be a reflective substrate or another glass layer, which may be contiguous to backlighting means of a display.
  • Substrate 2 may also comprise a specular reflective surface such that the electrowetting element may be applied to a mirror for dimming the reflectivity thereof. This may for example be advantageous for use in self-dimming car mirrors.
  • the invention is however not limited to this application, and the teachings may be applied to electrowetting elements in general, regardless of their specific application and use.
  • electrodes 5 and 6 may be present at either side of containment space 4. Between electrodes 5 and 6 a voltage may be applied such as to switch the pixel element 1 on and off, as will be explained below.
  • insulating layer 9 provides electric insulation between the containment space and said electrode.
  • a hydrophobic contact layer 10 is provided which is selected such that in an unpowered state the polar liquid is repelled from the hydrophobic surface, enabling the non-polar liquid to cover the complete surface of the pixel element 1.
  • pixel walls 13 separates pixel element 1 from contiguous pixel elements (not shown) of the electrowetting element.
  • the pixel walls are preferrably of hydrophilic nature.
  • the containment space 4 is filled with polar liquid 15. Every suitable polar liquid may be applied, however being a popular and readily available low-cost polar liquid, water is used as the polar liquid of the present embodiment of the invention.
  • the pixel element further comprises a non-polar liquid 16.
  • the polar liquid and non-polar liquid are immissible forming a polar - non-polar liquid interface 17.
  • the interface between the non-polar liquid and the hydrophobic contact surface is indicated with reference numeral 18.
  • the interface between the polar liquid and the hydrophobic contact layer is generally indicated by reference numeral 19.
  • the pixel element 1 illustrated in figure 1 is in a transitional mode wherein, after being switched on, it has just been switched off (by releasing the voltage applied to electrodes 5 and 6), and the pixel element is closing, transiting to the unpowered equilibrium state wherein the pixel element is optically not transmissive.
  • the non-polar liquid 16 is turning back to the 'off state wherein the non-polar liquid fully covers the hydrophobic contact surface 10, separating surface 10 from polar liquid 15.
  • insulating layer 9 is comprised of a silica material layer, which is covered with a monolayer coating of an alkylsilane, for example decylsilane.
  • the oil used as non-polar liquid 16 may be decane, while, as mentioned above, the polar liquid is water.
  • the enlargement is at microscopic level, disclosing two individual decylsilane molecules 25 which are attached to the silica substrate layer 9 of the pixel element.
  • a decylsilane molecule comprises a silane group 27 which easily adheres to the silica layer 9.
  • a decyl-group 28 of the molecule forms the interface between the non-polar liquid and the surface 10.
  • the hydrophobic (oleophilic) surface thus comprises a molecular structure which is similar to the molecular structure of decane.
  • hydrophobic contact layer 10 Because of this property, the wetting properties of hydrophobic contact layer 10 are dominated by the wetting properties of decane because of the similarity of the molecular structure at the surface. Bonding forces between decane molecules are thus comparable to the bonding forces between the decane molecules and the decylsilane surface molecules. Therefore, if decane is used as non-polar liquid 16, the interfacial tension between the decane and the alkylsilane mono layer of hydrophobic surface layer 10 will be negligible such that the non-polar liquid easily spreads across the surface of the pixel element 1 , after the pixel element is switched off to the unpowered state. This enables the pixel element to easily turn back into its unpowered equilibrium state wherein the non-polar liquid fully covers the hydro-phobic surface layer en separates this layer from the polar liquid 15.
  • the interfacial tension between the polar liquid and the surface 10 are comparable to the interfacial tension at interface 17, between the non-polar liquid and the polar liquid. Therefore, the interfacial tension between the polar liquid and the non-polar liquid is substantially equal to the interfacial tension of between the polar liquid and the hydrophobic surface. It has been discovered that such an interfacial tension renders the contact surface 10 sufficiently oleophilic for the electrowetting element to be operable.
  • ⁇ is the contact angle of the non-polar liquid on the hydrophobic surface
  • the interfacial tensions between the non-polar liquid (O), the surface (S), and the polar liquid (W) are respectively given by ⁇ os , ⁇ sw , and ⁇ ow
  • the contact angle at which surface tension equilibrium may occur is provided by:
  • the contact angle will thus be close to 0°, i.e. the non- polar liquid will fully cover the hydrophobic surface, thereby achieving the effects of the invention.
  • Figure 3 provides a diagram illustrating the wettability properties of a surface at various surface tension levels.
  • the surface tension ⁇ is illustrated in N/m. Above these values, various ranges 33, 34, 35 and 36 for various wettability properties are schematically illustrated.
  • a surface is said to be hydrophilic if the contact angle of a water droplet on the surface is 30° or smaller. On the other side, if a water droplet on a surface forms a contact angle larger than 90°, the surface is designated hydrophobic.
  • the surface tension of the surface drops below 0,020 N/m, then besides being hydrophobic, the surface is observed to be oleophobic i.e. an oil droplet on such a surface will not spread easily across this surface.
  • the corresponding range for an oilphobic surface is provided by range 35.
  • range 35 For surface tensions between 0,020 N/m and 0,035 N/m the surface is observed to be oleophilic, while it is at the same time hydrophobic. In other words, a water droplet on the surface will not easily spread across the surface but a droplet of a hydrocarbon or oil will have a small contact angle and will easily spread across the surface.
  • the corresponding range in figure 3 is range 36.
  • Table 1 a number of chemical substances is provided having a critical surface tension within a range between 0,020 N/m, 0,035 N/m (range 36).
  • Table 1 octadecyltrichlorosilane 20-24 methyltrimethoxysilane 22.5 nonafluorohexyltrimethoxysilane 23.0 vinyltriethoxysilane 25 paraffin wax 25.5 ethyltrimethoxysilane 27.0 propyltrimethoxysilane 28.5 poly(chlorotrifluoroethylene) 31.0 poly(propylene) 31.0 poly(propylene oxide) 32 polyethylene 33.0 trifluoropropyltrimethoxysilane 33.5

Abstract

La présente invention porte sur un élément d'électromouillage comportant une première couche d'électrode présentant une surface hydrophobe et une seconde couche d'électrode opposée à ladite surface hydrophobe, un espace de confinement formé entre lesdites première et seconde couches d'électrode, et des parois de pixel montées sur ladite surface hydrophobe pour former au moins un élément de pixel dans ledit espace de confinement entre lesdites parois de pixel. L'espace de confinement et ledit ou lesdits éléments de pixel formés dans celui-ci contiennent au moins un liquide polaire présentant une première conductivité et au moins un liquide non polaire présentant une seconde conductivité. Les liquides polaire et non polaire ne sont pas miscibles l'un avec l'autre. Ledit élément d'électromouillage comporte en outre des moyens d'alimentation pour alimenter de façon contrôlable lesdites première et seconde couches d'électrode pour un réagencement dudit liquide polaire par rapport audit liquide non polaire pour une commutation dudit ou desdits éléments de pixel entre un état optiquement transmissif et un état optiquement non transmissif. Selon l'invention, ladite surface hydrophobe présente une tension superficielle telle que ladite surface hydrophobe est oléophile, et la porosité de ladite surface hydrophobe est telle qu'elle empêche la pénétration dudit liquide polaire dans ladite surface hydrophobe.
PCT/NL2008/000258 2007-12-06 2008-11-25 Élément d'électromouillage WO2009072871A1 (fr)

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PCT/NL2007/000303 WO2009072866A1 (fr) 2007-12-06 2007-12-06 Élément d'électromouillage
NLPCT/NL07/000303 2007-12-06

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US20110235146A1 (en) * 2008-10-16 2011-09-29 Miortech Holding B.V. Electrowetting optical element arranged for preventing charge accumulation, and method for manufacturing an electrowetting optical element

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