WO2007036157A1 - An apparatus for mixing and reacting - Google Patents

An apparatus for mixing and reacting Download PDF

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Publication number
WO2007036157A1
WO2007036157A1 PCT/CN2006/002565 CN2006002565W WO2007036157A1 WO 2007036157 A1 WO2007036157 A1 WO 2007036157A1 CN 2006002565 W CN2006002565 W CN 2006002565W WO 2007036157 A1 WO2007036157 A1 WO 2007036157A1
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WO
WIPO (PCT)
Prior art keywords
mixing
fluid
reaction apparatus
flow guiding
reaction
Prior art date
Application number
PCT/CN2006/002565
Other languages
French (fr)
Chinese (zh)
Inventor
Youqi Wang
Xianzhong Zhao
Sibiao Xu
Original Assignee
Accelergy Shanghai R & D Center Co., Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Accelergy Shanghai R & D Center Co., Ltd filed Critical Accelergy Shanghai R & D Center Co., Ltd
Publication of WO2007036157A1 publication Critical patent/WO2007036157A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18Stationary reactors having moving elements inside
    • B01J19/1812Tubular reactors
    • B01J19/1843Concentric tube
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/27Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
    • B01F27/272Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed axially between the surfaces of the rotor and the stator, e.g. the stator rotor system formed by conical or cylindrical surfaces
    • B01F27/2722Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices with means for moving the materials to be mixed axially between the surfaces of the rotor and the stator, e.g. the stator rotor system formed by conical or cylindrical surfaces provided with ribs, ridges or grooves on one surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/40Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
    • B29B7/401Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft having a casing closely surrounding the rotor, e.g. with a plunger for feeding the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/40Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with single shaft
    • B29B7/405Mixing heads
    • B29B7/407Mixing heads with a casing closely surrounding the rotor, e.g. with conical rotor

Definitions

  • the present invention relates to a mixing and reaction apparatus, and more particularly to a mixing and reaction apparatus which can sufficiently mix a substance to be treated or sufficiently mix a substance to be treated to be sufficiently reacted.
  • Microreaction technology is a method and technique for applying the inherent advantages of microstructures to physical or (and) chemical processes, and devices or devices embodying such techniques are referred to as microreactors.
  • a microreactor is a miniaturized physical or (and) chemical reaction system with a unit reaction interface dimension on the order of microns. It is a micro-chemical technology that emerged in the 1990s.
  • the reaction interface of the microreactor is at least one dimension up to the order of microns, typically tens to hundreds of microns.
  • the effects of certain properties of matter will be very different from the macroscopic state.
  • the diffusion process is often the bottleneck of the chemical process and is difficult to control.
  • the diffusion process and its effects may be easier to control.
  • the diffusion coefficient of the protein is relatively small (the diffusion coefficient in water at normal temperature is about 8 * 10- 7 cm2 / s) , the diffusion may take up to ten days through a tube 1 cm in diameter, 10 microns by diffusion but The micropipe takes only one second. Therefore, in the microreactor system, the benefits of size reduction can be fully utilized to fabricate devices such as micromixers.
  • the area to volume ratio of the reactants also varies greatly, giving the microreactor the advantages that the macroreactor does not have:
  • the volume is small, and the reactant consumption is small.
  • the volume of the microreactor is much smaller than that of the conventional reactor system. Due to the small volume of the microreactor, a reaction process can be completed with only a small dose of the reaction. This feature has outstanding advantages for R&D reactors.
  • the reaction speed is fast. Since the space size of the microreactor is at least one dimension on the order of micrometers, the molecular diffusion distance is short, and the mass transfer is fast, so that the reactants can be quickly contacted, mixed and reacted quickly. Therefore, the reaction rate of the microreactor system is usually much higher than that of the conventional reactor.
  • the channel is generally laminar, and the fluid flow state is easy to control.
  • the reactor is small in volume, and the heat exchange between the reactants and the outside can be very rapid, and it is easy to confirm this.
  • the reaction temperature is controlled precisely to control the reaction rate.
  • rapid heat exchange is possible, some reactions that cannot be performed in a conventional reactor, such as rapid exothermic, flammable and explosive reactions, can be carried out in a microreactor.
  • the microreactor can realize "digital amplification", that is, one channel represents a reactor, and its amplification is only a superposition of numbers, avoiding the amplification effect of the conventional amplification process. Thanks to its "amplification and amplification" characteristics, the microreactor unit has both the stability required for continuous reaction and flexible production adjustment for on-demand production.
  • microreactors can improve the yield and selectivity of chemical reactions, ensure the safety of the reaction and reduce environmental problems; can greatly reduce the development cost, shorten the development cycle; realize the automation and efficiency of chemical experiments.
  • a microreactor is disclosed in U.S. Patent No. 6,938,687, which includes a stator provided with a cylindrical bore and a cylindrical rotor which is coaxially mounted in a cylindrical bore of the stator.
  • the opposite cylindrical faces of the rotor and the stator form a narrow annular cavity into which the fluid is injected.
  • the rotor rotates at a high speed, and the large shear force drives the relative movement of the fluid to mix the fluid.
  • the bottom of the rotor of the prior art microreactor is conical. During the rotation of the rotor, due to gravity, fluid that has not been sufficiently mixed often flows out from the bottom outlet of the annular chamber, affecting the mixing and reaction effects.
  • a common method is to install a valve at the bottom outlet.
  • the fluid in the dead zone 900 cannot be sufficiently mixed to become a waste liquid, resulting in waste of raw materials.
  • the conical rotor bottom has high precision and difficult machining.
  • microreactor is disclosed in U.S. Patent No. 6,742,774.
  • the structure of the microreactor is similar to the prior art microreactor described above, except that the fluid is fed into the annular chamber from the side wall of the microreactor near the bottom, and is output from the top side wall of the microreactor, and the bottom of the rotor is close to the outlet. flat.
  • the centrifugal force at the bottom of the flat rotor causes the fluid to slant toward the side wall of the microreactor in the tangential direction of the rotor, and since the outlet is disposed at the side wall, part of the fluid is drawn into the outlet.
  • a valve is also installed at the output port.
  • the rotor rotates at high speed, close the valve to prevent fluid leakage.
  • the fluid in the blind zone cannot be sufficiently mixed to become a waste liquid, which obviously also causes waste of raw materials.
  • Another object of the present invention is to provide a mixing and reaction apparatus which can sufficiently mix all the materials to be treated.
  • a third object of the present invention is to provide a mixing and reaction apparatus which can control the retention time of an object to be treated therein.
  • an aspect of the present invention provides a mixing and reaction apparatus comprising: a reaction portion and a driving portion, the reaction portion including a first member and a second member, wherein the first member is provided with a columnar hole for accommodating the second member
  • the portion of the second component received in the first component is cylindrical, forming an annular passage between the first and second components, and the second component is rotated relative to the first component, wherein: the second component is provided with rotation The bottom that moves the fluid radially outward.
  • the distance between the bottom of the second component and the first component reaches a micrometer.
  • the bottom of the second component is provided with a protrusion or a concave body.
  • the protrusion or the concave body is stripe-shaped.
  • the protrusion or the concave body has a dot shape.
  • the bottom shape includes but is not limited to the following shapes, for example, it may be substantially flat, or may be a hemispherical surface, or a semi-ellipsoidal surface, or a curved surface, etc.
  • the surface of the curvature may also be a cone or a frustum body.
  • the second component of the mixing and reaction device of the present invention is provided with a bottom portion which can move the fluid radially outward when rotated, and the distance between the bottom and the first member is on the order of micrometers, which can be effective
  • the fluid is raked to the vertical portion of the channel to prevent fluid from entering the mixing dead zone and to control the retention time of the fluid within the channel so that all fluids within the device are well mixed.
  • Figure 1 is a schematic view of the structure of the prior art.
  • Figure 2 is a schematic view showing the structure of the mixing and reaction apparatus of the present invention.
  • Figure 3 is a partial schematic view of the mixing and reaction apparatus of the present invention.
  • Figure 4 is a schematic view showing the structure of the second member of the mixing and reaction apparatus of the present invention.
  • Figure 5 is a schematic view of the bottom structure of the second component of the mixing and reaction apparatus of the present invention.
  • Figure 6 is a schematic illustration of another configuration of the bottom of the second component of the mixing and reaction apparatus of the present invention.
  • Figure 7 is a cross-sectional view showing a reaction portion of another embodiment of the present invention.
  • Figure 8 is a schematic cross-sectional view showing a reaction portion according to still another embodiment of the present invention. detailed description
  • the mixing and reaction apparatus of the present invention is used to sufficiently mix the materials to be treated or to sufficiently react the materials to be sufficiently reacted.
  • the material to be treated may be a fluid having one component, or may be a mixed fluid having a plurality of components, wherein the fluid may be a gas, a liquid, a colloid, a solid particle or a powder, etc., as long as the shape of the fluid can follow the fluid containing the fluid. It is only necessary to change the shape of the container, and at least one liquid is included in a group of the objects to be treated which enter the mixing and reaction apparatus of the present invention.
  • the mixing and reaction device of the invention can completely dissolve the soluble solid or liquid in the solvent to form a uniform solution, for example, adding a catalyst to the solution; and temporarily dispersing the insoluble solid particles or gas in the solvent to form a suspension.
  • a slightly soluble liquid in a solvent to form an emulsion, such as an adequate Mixing water and fuel to create new energy savings Fuel, solvent extraction or rejection of specific components from crude oil, etc.; Promote sufficient convection of the reactants, reduce local concentration differences, and complete the reaction, such as mixing the immiscible liquid and gas to complete reaction, etc.; Reduce the local temperature difference, so that the heat dissipation is uniform and the temperature of the solution is kept consistent; the biomaterial with higher viscosity can also be made
  • bio-derived feedstock is thoroughly mixed or reacted with other raw materials; it can also be used to develop graft polymers, ionic liquids, nanomaterials, and the like.
  • the mixing and reaction apparatus of the present invention includes a reaction portion and a driving portion 12.
  • the reaction portion includes a first member 15 and a second member 16, wherein the first member 15 is a stator that is stationary, and the second member 16 is a rotor that can rotate at a high speed.
  • the first element 15 and the second element 16 are cylindrical bodies, the first element 15 is provided with a cylindrical hole along its cylindrical axis direction, and the second element 16 is mounted in the cylindrical hole of the first element 15 and An element 15 is coaxial, thereby forming a narrow annular passage 17 between the first member 15 and the second member 16 that can accommodate fluid.
  • the channel 17 is at least one dimension up to the order of meters.
  • the thickness of the channel 17 is on the order of micrometers, which may be several tens of micrometers to several thousand micrometers.
  • the thickness of the channel 17 can be set to 50 to 80 micrometers. 120 ⁇ 130 microns, 200 microns, 350 microns, 1000 microns, 2000 microns, 3000 microns, etc.
  • the top of the passage 17 is provided with two inlets 30, 31 for inputting the object to be treated to the passage 17, and the bottom is provided with an outlet 18, and the inlets 30, 31 and the outlet 18 can be arranged in the passage according to actual needs. 17 other locations.
  • the inlets 30, 31 and the outlet 18 are each in communication with the passage 17, which may be any element such as a tube or valve that allows the object to be treated to enter or exit the passage 17.
  • the inlets 30, 31 and the outlet 18 may be the same element or arrangement, or may be different elements or arrangements.
  • the outlet 18 can be disposed on the central axis of the passage 17.
  • the second member 16 has a bottom 169.
  • the bottom 169 surface is a flat surface.
  • the distance between the bottom 169 and the bottom of the stator i.e., the horizontal portion of the channel 17
  • the thickness of the horizontal portion of the channel 17 can be set to 50 ⁇ 80 microns, 120 ⁇ 130 microns, 350 microns, 1000 microns, 2000 microns, 3000 microns, etc.
  • the centrifugal force provided by the second member 16 produces a radial component that causes the fluid in the horizontal portion of the passage 17 to flow centrifugally along the tangential direction of the bottom 169 of the second member 16, radially Flowing toward the side wall of the first element 15 to seal the fluid in the vertical portion of the passage 17,
  • the fluid in the passage 17 enters the horizontal portion or (and) the outlet 18 of the passage 17, thus preventing fluid from entering the mixing dead zone, allowing all of the fluid within the passage 17 to be thoroughly mixed or (and) reacted.
  • the bottom 169 surface may also be a curved surface having a curvature as long as the bottom 169 provides sufficient centrifugal force to move the fluid radially.
  • a first flow guiding portion 161 may be disposed on the bottom 169 of the second member 16 for accelerating the radial flow of the fluid.
  • the first flow guiding portion 161 may be integrally formed on the surface of the bottom portion 169 by mechanical processing, electroetching, photolithography or the like, or may be attached to the surface of the bottom portion 169 by plating, strong bonding or the like.
  • the first flow guiding portion 161 may be in any form, for example, it may be a projection provided on the surface of the bottom portion 169, or may be a concave body.
  • the degree of convexity and concavity of the first flow guiding portion 161 on the surface of the bottom portion 169 may be about 1% to 300% of the average thickness of the channel 17, for example, when the thickness of the channel is set to 100 ⁇ m, the first flow guiding portion 161
  • the distance between the most convex portion and the most concave portion in the axial direction of the bottom portion 169 of the second member 16 may be about 1 micrometer to 300 micrometers.
  • the degree of convexity and concavity of the first flow guiding portion 161 may be preferably set to about 5% to 100% of the thickness of the channel 17, and more preferably set to 10% to 30% of the thickness of the channel 17. about.
  • the degree of convexity and concavity of the first flow guiding portion 161 on the surface of the bottom portion 169 may be the same or different.
  • the density of the first flow guiding portion 161 on the surface of the bottom portion 169 may be set to be less than 50%.
  • the first flow guiding portion 161 may preferably occupy 1% to 40% of the surface area of the bottom portion 169.
  • the first flow guiding portion 161 may be of any shape. For example, it may be an array of a plurality of dots, which may be continuous stripes or intermittent stripes, or may be composed of dots and stripes.
  • the first flow guiding portions 161 may be randomly arranged on the surface of the bottom portion 169 or may be regularly arranged.
  • the direction of the strip-shaped first flow guiding portion 161 may be arbitrary as long as it is not parallel to the circumferential direction of the bottom portion 169.
  • the stripe-shaped first flow guiding portion 161 may extend from the center of the bottom portion 169 to the edge of the peripheral circumferential surface of the bottom portion 169, or may extend intermittently to the edge of the peripheral circumferential surface.
  • the plurality of stripes may be equally spaced or unequal, and there may be intersections between the plurality of stripes.
  • the first flow guiding portion 161 includes, but is not limited to, a plurality of consecutive equally spaced stripes as shown in Figs.
  • the cross-sectional shape of the first flow guiding portion 161 includes, but is not limited to, any polygonal shape such as a triangle, a trapezoid, a square, or the like, a semicircular shape, a semi-elliptical shape, or the like, or any combination of the above shapes.
  • the trend direction of the first flow guiding portion 161 may be arbitrary as long as the trend direction is overall Similarly, it is sufficient to generate a thrust in the direction of the flow.
  • the thrust creates a radial component that is parallel to the radius of the first element 15 and urges the fluid to flow in a radial direction.
  • the fluid in the horizontal portion of the passage 17 is caused to flow radially toward the side wall of the first member 15, thereby sealing the fluid in the vertical portion of the passage 17, preventing fluid within the passage 17 from entering the horizontal portion of the passage 17 or (and) the outlet 18.
  • the second component 16 facing the sidewall of the channel 17 may be provided with a second flow guiding portion 160, and the second guiding portion 160 may be integrally formed on the surface of the second component 16 by machining, electroetching, photolithography or the like. Further, it may be attached to the surface of the second member 16 by plating, strong bonding, or the like.
  • the second flow guiding portion 160 may be in any form, for example, may be a projection provided on the surface of the second member 16, or may be a concave body.
  • the degree of convexity and concavity of the second flow guiding portion 160 on the surface of the second element 16 may be about 1% to 300% of the average thickness of the channel 17, for example, when the thickness of the channel is set to 100 ⁇ m, the second flow guiding portion
  • the distance between the most convex portion and the most concave portion of 160 in the radial direction of the second member 16 may be about 1 micrometer to 300 micrometers.
  • the degree of convexity and concavity of the second flow guiding portion 160 may preferably be set to about 5% to 100% of the thickness of the channel 17, and more preferably, the thickness of the channel 17 is set to lO ⁇ SO ⁇ about.
  • the degree of convexity and concavity of the second flow guiding portion 160 on the surface of the second member 16 may be the same or different.
  • the density of the second flow guiding portion 160 on the surface of the second member 16 may be set to be less than 50%.
  • the second flow guiding portion 160 may preferably occupy 10 to 40 of the surface area of the second member 16.
  • the second flow guiding portion 160 may be of any shape. For example, it may be an array of a plurality of dots, which may be continuous stripes or intermittent stripes, or may be composed of dots and stripes.
  • the second flow guiding portions 160 may be randomly arranged on the surface of the second member 16, or may be regularly arranged.
  • the direction of the stripe-shaped second flow guiding portion 160 may be arbitrary as long as it is not perpendicular or parallel to the axial direction of the second member 16.
  • the stripe-shaped second flow guiding portion 160 may extend from the bottom of the second member 16 to the top or may extend intermittently to the top. Multiple stripes can be equal The distance may also be unequal spacing, and there may be intersections between the plurality of stripes.
  • the second flow guiding portion 160 includes, but is not limited to, a plurality of consecutive equally spaced stripes as shown in FIG.
  • the cross-sectional shape of the second flow guiding portion 160 includes, but is not limited to, any polygonal shape such as a triangle, a trapezoid, a square, or the like, a semicircular shape, a semi-elliptical shape, or the like, or any combination of the above shapes.
  • the triangular second flow guiding portion 160 shown in Fig. 4 is only one of them.
  • the second flow guiding portion 160 is a continuous stripe.
  • the direction of movement of the intersection is the trend direction of the stripe.
  • the direction of the second flow guiding portion 160 may be arbitrary as long as the direction of rotation is substantially opposite or the same as the direction of rotation of the second member 16.
  • a force in the direction of the flow is generated to the fluid.
  • the thrust creates an axial component that is parallel to the central axis of the first member 15 and urges the fluid to flow axially.
  • the object to be treated enters the annular passage 17 through the inlets 30 and 31.
  • the two components to be treated are quickly and thoroughly mixed under the action of the high shear force, high centrifugal force and axial force of the second member 16. If the two fluids can react chemically, they can be fully mixed and fully reacted.
  • the fluid flow in the passage 17 may be laminar, possibly turbulent.
  • the power provided by the high-speed rotation of the second element 16 drives the fluid to flow in layers, dividing the fluid into a plurality of thin layers.
  • the fluid layer can be quickly and otherly due to the different flow speeds between the thin layers.
  • the fluid layers are in close contact, resulting in rapid diffusion, allowing the two fluids to mix well.
  • the gap of the passage 17 is fixed, and whether the fluid of different viscosity occurs at different rotation speeds
  • the Coulter flow or Taylor vortex is determined by the Taylor coefficient.
  • the fluid flow in the channel 17 is laminar flow, then the fluid mixing effect is better, but due to the low speed, the input
  • the flow rate of the fluid to be mixed cannot be high. If the flow rate is high, the fluid quickly flows out through the passage 17 in the axial direction, and the mixing effect is not achieved.
  • the rotation speed of the rotor In order to mix with high efficiency and high flow rate, the rotation speed of the rotor must be increased. Increasing the rotational speed may result in a Taylor vortex. The mixing effect is deteriorated.
  • the mixing and reaction device of the present invention does not avoid the generation of Taylor vortex, the axial force provided by the second flow guiding portion 160 of the second member 16, Come Disturbing the Taylor vortex arranged in a direction perpendicular to the axis of the second element 16 breaks the closed fluid mass formed by the Taylor vortex, thereby causing the fluid in the vortex to communicate with the fluid outside the vortex, thereby increasing the mixing effect.
  • the second flow guiding portion 160 also disturbs the self-contained circulation in the vortex, causing the fluid in the circulation to agitate and mix.
  • the flow guiding portion 16 is provided on the second member 16, the mixing effect of the mixing and reaction device of the present invention can be prevented from being affected by the input flow rate and the number of revolutions.
  • the particles of the fluid mixed by the mixing and reaction device of the present invention are very small, and the radius can reach the nanometer level, which greatly improves the mixing efficiency and reaction efficiency of the fluid.
  • the second flow guiding portion 160 has a function of controlling the retention time of the fluid in the passage 17 in addition to the function of disturbing the Taylor vortex and increasing the mixing effect.
  • the trend direction of the second flow guiding portion 160 may be opposite to the rotation direction of the second member 16, and when the second member 16 rotates at a high speed, the second flow guiding portion 160 provides an upward axial force to prevent the fluid in the passage 17 from falling to The horizontal portion of channel 17 or (and) the outlet 18. In this way, all of the fluid can be confined within the vertical portion of the passage 17, ensuring that the fluid has sufficient time to mix and react within the passage 17, and to prevent fluid from entering the mixing dead zone, thereby ensuring that all of the passages are within the passage 17. The fluid can be thoroughly mixed or (and) reacted.
  • the fluid When the fluid is sufficiently mixed or/and reacted in the passage 17, it can be pressurized from the top of the passage 17 to reduce the fluid helium to the product outlet 18; or, the second member 16 can be reversely rotated, that is, the second diversion
  • the direction of the direction of the portion 160 is the same as the direction of rotation of the second member 16, and the second flow guiding portion 160 provides a downward axial force to cause fluid to drop to the product outlet 18.
  • the flow guiding portion 18 can also provide the above functions when it is necessary to invert the reaction portion in some cases.
  • the flow state of the fluid can be controlled to some extent by the axial force of the second flow guiding portion 160.
  • This includes, but is not limited to, controlling the retention time of the fluid in the reaction section, promoting the flow of fluid out of the reaction section, changing the rate at which the fluid flows out of the reaction section, increasing or decreasing the resistance of the fluid to be injected into the reaction section, and the like.
  • the mixing and reaction apparatus of the present invention may further include a connecting portion 13 and a bearing housing 11 mated with the second member 16, the second member 16 being coupled to the shaft of the driving portion 12 via the connecting portion 13, and the second member 16 passing through the bearing housing 11, An annular passage 17 is formed with the first element 15.
  • the mixing and reaction apparatus of the present invention may include means for connecting the driving portion 12 and the second member
  • the connecting portion 13 of the 16 is such that the driving portion 12 can drive the second member 16 to rotate.
  • the drive portion 12 can be an electric motor or any other component that can provide power to rotate the second member 16.
  • the maximum rotational speed of the second element 16 is mainly determined by the power and torque of the drive unit 12. Generally, the higher the power and torque of the driving portion 12, the larger the rotational speed of the second member 16. In the present embodiment, the maximum rotational speed of the second member 16 is 10,350 rpm. Depending on the characteristics of the fluid, choosing the appropriate speed or higher can achieve the desired or even better results of the mixing or (and) reaction.
  • the particle radius of the product can be reached. Rice or nanoscale.
  • the appropriate driving portion 12 is selected, and the mixing and reaction device of the present invention can achieve a higher rotational speed.
  • the operating temperature of the reaction unit can be set between -150 ° C and 300 ° C.
  • the operating temperature of the reaction unit is set at -150 ° C to 50 ° C and -50 ° C to 100. C, 20 ° C ⁇ 250. C, 150 ° C ⁇ 300 ° C and so on.
  • the mixing and reaction apparatus of the present invention may further comprise one or more first temperature control portions 14.
  • the first temperature control portion 14 may be provided at part or all of the periphery of the passage 17, and may be installed at other positions of the reaction portion.
  • the first temperature control portion 14 may include openings 32, 33 such as valves or tubes, through which the first temperature control portion 14 may be filled with a fluid to rapidly change the temperature of the reaction portion. Since heat may be generated in the mixing reaction, heat may also be absorbed, and the fluid circulates from the inlet 32 into the first temperature controller 14 of the reaction portion, and after sufficient heat exchange, flows out from the outlet 33, thereby circulating heat or bringing in heat.
  • the shearing friction may cause a large amount of heat to be generated in the fluid in the passage 17.
  • the cold fluid is circulated into the first temperature control portion 14 through the opening 32, and is sufficiently exchanged with the passage 17 to flow out from the outlet 33. If the chemical reaction in the passage 17 needs to absorb heat, and when the heat generated by the friction is insufficient to supply, the first temperature control portion 14 may be charged with a circulating fluid having a high temperature, and the high-temperature circulating fluid may heat the passage 17.
  • the circulating fluid of the set temperature can be rapidly exchanged with the fluid being mixed, and the fluid being mixed in the passage 17 can be quickly circulated with the circulating oil.
  • the temperatures are close.
  • the temperature of the fluid in the channel 17 is easily homogenized, which facilitates the consistency of the reaction.
  • the temperature in channel 17 is also guaranteed to be constant for specific temperature environments.
  • the mixing and reaction apparatus of the present invention may further comprise one or more second temperature controls.
  • the second temperature control portion is disposed on the bearing housing 11.
  • the second temperature control portion may include openings 34, 35 such as valves or tubes. Through the openings 34, 35, the second temperature control portion can charge the bearing housing 11 with fluid such as oil, water, etc., to rapidly change the temperature of the shaft 7 seat 11.
  • fluid such as oil, water, etc.
  • the temperature of the second temperature control portion is appropriately set to ensure that the temperature of the top of the second member 16 is the same as the temperature at the bottom of the second member 16 that projects into the passage 17.
  • the temperature of the second temperature control portion is appropriately set to ensure that the temperature of the top of the second member 16 is the same as the temperature at the bottom of the second member 16 that projects into the passage 17.
  • the mixing and reaction apparatus of the present invention may further comprise one or more third temperature controls.
  • the third temperature control unit is provided on the drive unit 12.
  • the second temperature control portion may include openings 36, 37 such as valves or tubes. Through the openings 36, 37, the second temperature control portion can charge the driving portion 12 with fluid to rapidly change the temperature of the driving portion 12.
  • the heat from the driving portion 12 is discharged from the opening 37 after entering the driving portion 12 from the opening 36. For example, when the drive unit 12 generates a large amount of heat at a high speed, the drive unit 12 can be cooled by water cooling.
  • the mixing and reaction apparatus of the present invention is mounted on a station (not shown) by means of a support device, and the angle of installation can be vertical, horizontal or any desired angle.
  • the supporting device may include a base 9 and a support base 10, wherein the base 9 is mounted on a console for fixing the driving portion 12 and the reaction portion to the base 9.
  • the cross-sectional area of the second member 16 may be elliptical or polygonal, such that when the second 'element 16 is rotated at a high speed, the width and width of any one of the fixed positions in the channel 17 follow the second element 16. The rotation is changed, and accordingly, the fluid in the passage 17 is thereby unevenly pressed, thereby achieving thorough mixing.
  • the cross-sectional area of the second member 16 may be other shapes, and the ellipse or polygon shown in Figs. 5 and 6 is only two of them.
  • the second member 16 may not be coaxial with the first member 15, and the shaft of the second member 16 may be parallel or intersect with the first member. Based on the similar principles described above, the fluid in the passage 17 is also subjected to uneven compression to achieve sufficient mixing.
  • the first element 15 and the second element 16 are interchangeable, i.e., the second element 16 is a stationary stator and the first element 15 is a rotor that can rotate at a high speed. .
  • the first element 15 and the second element 16 may be elements that rotate in opposite directions, or may be elements that rotate at different speeds.
  • the first and second members 15, 16 may also be elements of any shape that are close to each other, such as a sheet body that is close to each other, as long as a narrow passage 17 that can accommodate a fluid is formed therebetween.
  • the second flow guiding portion 160 may be selectively disposed on the first member 15 or (and) the second member 16.
  • the mixing and reaction apparatus of the present invention may be provided with only one inlet of the object to be treated; when a plurality of objects to be treated require mixing and reaction, a plurality of inlets for the object to be treated may be provided.
  • the mixing and reaction apparatus of the present invention may also be provided with a plurality of inlets to be treated in advance, and an appropriate number of inlets for the objects to be treated are selected according to the needs of the reaction.
  • the various components of the mixing and reaction apparatus of the present invention may be made of the same or different materials.
  • the components of the mixing and reaction device of the present invention may be made of a metal material such as cast iron, stainless steel, alloy, aluminum, etc., depending on factors of the property to be treated, product characteristics, reaction or (and) required conditions of the mixing process, cost, and the like. It is made of organic materials such as plastic, glass, and quartz glass, and can also be made of inorganic materials such as ceramics.
  • the first member 15 and the second member 16 are made of stainless steel, so that the mixing of the present invention and the reaction device can be applied to a highly corrosive object to be treated.

Abstract

An apparatus for mixing and reacting comprises a reacting part and a driving part. The reacting part comprises a first element and a second element, wherein the first element has a cylindrical hole for accommodating the second element with the part of the second element accommodated in the first element is cylindrical. There is a narrow channel between the first and the second element. The second element rotates relative to the first element and is installed with an inducer on its bottom, wherein the inducer can make fluid flow radially when the element is rotating. Due to the inducer of the second element, the residence time of fluid in the channel can be controlled and the entrance of fluid into mixing blind zone is prevented, thus, all the fluid in the channel can be throughout mixed by the mixing and reacting apparatus of the present invention.

Description

混合以及反应装置  Mixing and reaction device
技术领域 Technical field
本发明涉及一种混合以及反应装置, 尤指一种可以充分混合待处 理物或者使待处理物充分混合而得以充分反应的混合以及反应装置。 背景技术  The present invention relates to a mixing and reaction apparatus, and more particularly to a mixing and reaction apparatus which can sufficiently mix a substance to be treated or sufficiently mix a substance to be treated to be sufficiently reacted. Background technique
微反应技术是一种将微结构的内在优势应用到物理或 (和)化学 过程的方法和技术, 体现这种技术的设备或器件则称为微反应器。 微 反应器是一种单元反应界面尺度为微米量级的小型化的物理或 (和) 化学反应系统。 是二十世纪九十年代兴起的微化工技术。  Microreaction technology is a method and technique for applying the inherent advantages of microstructures to physical or (and) chemical processes, and devices or devices embodying such techniques are referred to as microreactors. A microreactor is a miniaturized physical or (and) chemical reaction system with a unit reaction interface dimension on the order of microns. It is a micro-chemical technology that emerged in the 1990s.
微反应器的反应界面至少有一维达到微米量级, 一般为数十到数 百微米。 在此微观尺度, 物质的某些特性的影响将与宏观状态有很大 的差別。 如在大尺度范围里, 扩散过程经常是化工过程的瓶颈并且不 易掌控, 然而在微尺度范围内, 扩散过程及其影响就有可能比较容易 掌控。 例如对于扩散系数相对较小的蛋白质 (常温下在水里的扩散系 数约为 8*10—7cm2/s ), 扩散通过 1厘米直径的管子可能需要十天的时间, 但是扩散通过 10微米的微管道仅需要 1秒钟。 因此在微反应器系统中, 可以充分利用这个由尺寸減小带来的好处, 制作微混合器等器件。 The reaction interface of the microreactor is at least one dimension up to the order of microns, typically tens to hundreds of microns. At this microscale, the effects of certain properties of matter will be very different from the macroscopic state. For example, in the large scale, the diffusion process is often the bottleneck of the chemical process and is difficult to control. However, in the microscale, the diffusion process and its effects may be easier to control. For example, the diffusion coefficient of the protein is relatively small (the diffusion coefficient in water at normal temperature is about 8 * 10- 7 cm2 / s) , the diffusion may take up to ten days through a tube 1 cm in diameter, 10 microns by diffusion but The micropipe takes only one second. Therefore, in the microreactor system, the benefits of size reduction can be fully utilized to fabricate devices such as micromixers.
当反应器的一个或多个空间的尺寸被压缩到微米量级后, 反应物 的面积体积比也发生了很大的变化, 从而使微反应器具有宏观反应器 所不具备的优点:  When the size of one or more spaces in the reactor is compressed to the order of microns, the area to volume ratio of the reactants also varies greatly, giving the microreactor the advantages that the macroreactor does not have:
一、 体积小, 反应物消耗量少。 微反应器的体积远小于传统的反 应器系统, 由于微反应器的体积小, 一个反应流程仅需微小剂量的反 应物即可完成。 这个特点对于研发型反应器来说具有突出的优势。  First, the volume is small, and the reactant consumption is small. The volume of the microreactor is much smaller than that of the conventional reactor system. Due to the small volume of the microreactor, a reaction process can be completed with only a small dose of the reaction. This feature has outstanding advantages for R&D reactors.
二、 反应速度快。 由于微反应器的空间尺寸至少有一维在微米量 级, 分子扩散距离短, 传质快, 可以使反应物快速充分接触、 混合和 反应。 因此微反应器系统的反应速度通常远高于传统的反应器。  Second, the reaction speed is fast. Since the space size of the microreactor is at least one dimension on the order of micrometers, the molecular diffusion distance is short, and the mass transfer is fast, so that the reactants can be quickly contacted, mixed and reacted quickly. Therefore, the reaction rate of the microreactor system is usually much higher than that of the conventional reactor.
三、 通道内一般为层流, 流体的流动状态等容易控制。  Third, the channel is generally laminar, and the fluid flow state is easy to control.
四、 反应器体积小, 反应物与外界的热交换可以十分迅速, 容易 确认本 精确控制反应温度, 从而控制反应速度。 另外, 由于可以进行快速热 交换, 一些在传统反应器中不能进行的反应, 如快速放热、 易燃易爆 类反应可以在微反应器中进行。 Fourth, the reactor is small in volume, and the heat exchange between the reactants and the outside can be very rapid, and it is easy to confirm this. The reaction temperature is controlled precisely to control the reaction rate. In addition, since rapid heat exchange is possible, some reactions that cannot be performed in a conventional reactor, such as rapid exothermic, flammable and explosive reactions, can be carried out in a microreactor.
五、 微反应器可实现"数增放大", 即一个通道代表一个反应器, 其放大仅为数量的叠加, 避免传统放大过程的放大效应。 由于具有"数 增放大"特性, 微反应器装置既具有连续反应所需的稳定性, 又可以灵 活地调节产量, 实现按需生产。  5. The microreactor can realize "digital amplification", that is, one channel represents a reactor, and its amplification is only a superposition of numbers, avoiding the amplification effect of the conventional amplification process. Thanks to its "amplification and amplification" characteristics, the microreactor unit has both the stability required for continuous reaction and flexible production adjustment for on-demand production.
由于具有上述优点, 使用微反应器可以提高化学反应的产率和选 择性, 保证反应的安全性并减少环境问题; 能够大幅降低研发成本, 缩短研发周期; 实现化学实验自动化和高效化。 微反应技术的这些优 越性使得微反应器在生命科学、 能源、 化工等很多领域有着广阔的应 用前景。  Due to the above advantages, the use of microreactors can improve the yield and selectivity of chemical reactions, ensure the safety of the reaction and reduce environmental problems; can greatly reduce the development cost, shorten the development cycle; realize the automation and efficiency of chemical experiments. These advantages of microreaction technology make microreactors have broad application prospects in many fields such as life sciences, energy, and chemicals.
请参照图 1所示, 美国专利第 6,938,687号揭示一种微反应器, 其包 括设置有圆柱孔的定子和圆柱状转子, 转子共轴地安装在定子的圓柱 孔中。 转子和定子的相对的两个圆柱面构成了一个狭窄的环形腔, 将 流体注入该环形腔, 转子高速旋转, 巨大的剪切力带动流体相对运动, 从而使流体混合。 该现有的微反应器的转子的底部呈圆锥状, 在转子 旋转过程中, 由于重力的作用, 尚未充分混合的流体常常从环形腔的 底部出口流出, 影响混合和反应效果。 为防止流体的流出, 常用的方 法是在底部出口处安装阀门。 然而, 由于阀门与环形腔之间不可避免 地出现一定体积的混合"盲区 "900, 该盲区 900内的流体的不能充分混 合而成为废液, 造成原材料浪费。 另外, 圆锥状的转子底部精度要求 高, 加工交困难。  Referring to Fig. 1, a microreactor is disclosed in U.S. Patent No. 6,938,687, which includes a stator provided with a cylindrical bore and a cylindrical rotor which is coaxially mounted in a cylindrical bore of the stator. The opposite cylindrical faces of the rotor and the stator form a narrow annular cavity into which the fluid is injected. The rotor rotates at a high speed, and the large shear force drives the relative movement of the fluid to mix the fluid. The bottom of the rotor of the prior art microreactor is conical. During the rotation of the rotor, due to gravity, fluid that has not been sufficiently mixed often flows out from the bottom outlet of the annular chamber, affecting the mixing and reaction effects. To prevent fluid from flowing out, a common method is to install a valve at the bottom outlet. However, due to the inevitable occurrence of a volume of mixed "blind zone" 900 between the valve and the annular chamber, the fluid in the dead zone 900 cannot be sufficiently mixed to become a waste liquid, resulting in waste of raw materials. In addition, the conical rotor bottom has high precision and difficult machining.
美国专利第 6,742,774号揭示另一种微反应器。 该微反应器的结构 与前述的现有微反应器类似, 区别在于流体从微反应器的接近底部的 侧壁输入环形腔, 从微反应器的顶部侧壁输出, 转子接近输出口的底 部是平坦的。 当转子高速旋转时, 平坦的转子底部的离心力使流体沿 转子的切线方向甩向微反应器的侧壁, 而由于输出口设置在侧壁, 所 以部分流体被甩入输出口。 为防止尚未均匀混合的流体从输出口泄露, 输出口也安装了阀门。 当转子高速旋转时, 关闭阀门, 防止流体泄露。 同样地, 由于阀门与环形腔之间不可避免地出现一定体积的混合"盲 区", 该盲区内的流体的不能充分混合而成为废液, 显然也会造成原材 料浪费。 Another microreactor is disclosed in U.S. Patent No. 6,742,774. The structure of the microreactor is similar to the prior art microreactor described above, except that the fluid is fed into the annular chamber from the side wall of the microreactor near the bottom, and is output from the top side wall of the microreactor, and the bottom of the rotor is close to the outlet. flat. When the rotor rotates at a high speed, the centrifugal force at the bottom of the flat rotor causes the fluid to slant toward the side wall of the microreactor in the tangential direction of the rotor, and since the outlet is disposed at the side wall, part of the fluid is drawn into the outlet. To prevent fluid that has not been uniformly mixed from leaking from the output port, a valve is also installed at the output port. When the rotor rotates at high speed, close the valve to prevent fluid leakage. Similarly, due to the inevitable occurrence of a certain volume of mixed "blind zone" between the valve and the annular cavity, the fluid in the blind zone cannot be sufficiently mixed to become a waste liquid, which obviously also causes waste of raw materials.
因此, 有必要 4是供一种混合以及反应装置解决现有技术所存在的 缺陷。  Therefore, it is necessary to provide a mixing and reaction device to solve the drawbacks of the prior art.
其他相关的资料还有美国专利第 5141328号、第 5340891号、第 5370824 号、 第 5538191号、 第 5554323号、 第 5558820号、 第 6471392号、 第 6723999 号、 第 6742774号、 第 6752529号、 第 6938687号、 第 6994330号、 第 7001571 号以及申请人所拥有的国际专利申请第 PCT/CN2005/002177号。 发明内容  Other relevant materials include U.S. Patent Nos. 5,141, 328, 5,340, 891, 5, 768, 824, 5, 583, 819, 5, 554, 432, 5, 558, 820, 6, 471, 392, 6, 672, 999, 6,742, 774, 6, 752, 529, 6, 938, 687 No. 6,943,330, No. 700,157, and International Patent Application No. PCT/CN2005/002177 owned by the applicant. Summary of the invention
本发明的目的之一在于提供一种混合以及反应装置, 可以避免流 体进入混合盲区, 从而使装置内所有的流体都能充分混合。  It is an object of the present invention to provide a mixing and reaction apparatus that prevents fluid from entering the mixing dead zone so that all of the fluid in the apparatus can be thoroughly mixed.
本发明的目的之二在于提供一种可以充分混合所有待处理物的混 合以及反应装置。  Another object of the present invention is to provide a mixing and reaction apparatus which can sufficiently mix all the materials to be treated.
本发明的目的之三在于提供一种混合以及反应装置, 可以控制待 处理物在其内的留存时间。  A third object of the present invention is to provide a mixing and reaction apparatus which can control the retention time of an object to be treated therein.
为实现上述目的, 本发明一方面提供了一种混合以及反应装置, 包括: 反应部和驱动部, 反应部包括第一元件和笫二元件, 其中第一 元件设置有收容第二元件的柱状孔, 第二元件收容于第一元件的部分 为圆柱状, 在第一、 第二元件之间形成环形通道, 第二元件相对于第 一元件转动, 其特征在于: 第二元件设置有旋转时可以使流体沿径向 向外运动的底部。  In order to achieve the above object, an aspect of the present invention provides a mixing and reaction apparatus comprising: a reaction portion and a driving portion, the reaction portion including a first member and a second member, wherein the first member is provided with a columnar hole for accommodating the second member The portion of the second component received in the first component is cylindrical, forming an annular passage between the first and second components, and the second component is rotated relative to the first component, wherein: the second component is provided with rotation The bottom that moves the fluid radially outward.
进一步的, 所述第二元件的底部与第一元件之间的距离达到微米 进一步的, 所述第二元件的底部设有突出体或者凹入体。  Further, the distance between the bottom of the second component and the first component reaches a micrometer. Further, the bottom of the second component is provided with a protrusion or a concave body.
进一步的, 所述突出体或者凹入体为条紋状。  Further, the protrusion or the concave body is stripe-shaped.
进一步的, 所述突出体或者凹入体为点状。  Further, the protrusion or the concave body has a dot shape.
进一步的, 该底部形状包括但不限于以下形状, 比如它可以是大 致为平坦状, 也可以是半球面, 或者半椭球面, 或者弧面等具有一定 曲率的表面, 还可以是锥体, 或者是锥台体等。 Further, the bottom shape includes but is not limited to the following shapes, for example, it may be substantially flat, or may be a hemispherical surface, or a semi-ellipsoidal surface, or a curved surface, etc. The surface of the curvature may also be a cone or a frustum body.
相较于现有技术, 本发明混合以及反应装置的第二元件设有旋转 时可以使流体沿径向向外运动的底部, 该底部与第一元件之间的距离 达到微米量级, 可以有效地将流体甩到通道竖直部分, 防止流体进入 混合盲区且可以控制流体在通道内的留存时间 , 从而使装置内所有流 体都能充分混合。 附图说明  Compared with the prior art, the second component of the mixing and reaction device of the present invention is provided with a bottom portion which can move the fluid radially outward when rotated, and the distance between the bottom and the first member is on the order of micrometers, which can be effective The fluid is raked to the vertical portion of the channel to prevent fluid from entering the mixing dead zone and to control the retention time of the fluid within the channel so that all fluids within the device are well mixed. DRAWINGS
图 1是现有技术的结构示意图。  Figure 1 is a schematic view of the structure of the prior art.
图 2是本发明混合以及反应装置的结构示意图。  Figure 2 is a schematic view showing the structure of the mixing and reaction apparatus of the present invention.
图 3是本发明混合以及反应装置的局部结构示意图。  Figure 3 is a partial schematic view of the mixing and reaction apparatus of the present invention.
图 4是本发明混合以及反应装置的第二元件的结构示意图。  Figure 4 is a schematic view showing the structure of the second member of the mixing and reaction apparatus of the present invention.
图 5是本发明混合以及反应装置的第二元件的底部结构示意图。 图 6是本发明混合以及反应装置的第二元件的底部的另一结构示 意图。  Figure 5 is a schematic view of the bottom structure of the second component of the mixing and reaction apparatus of the present invention. Figure 6 is a schematic illustration of another configuration of the bottom of the second component of the mixing and reaction apparatus of the present invention.
图 7是本发明另一实施例的反应部剖面示意图。  Figure 7 is a cross-sectional view showing a reaction portion of another embodiment of the present invention.
图 8是本发明又一实施例的反应部剖面示意图。 具体实施方式  Figure 8 is a schematic cross-sectional view showing a reaction portion according to still another embodiment of the present invention. detailed description
本发明的混合以及反应装置用来使待处理物充分混合或者使待处 理物充分混合而得以充分反应。待处理物可以是具有一种成分的流体, 也可以是具有多种成分的混合流体, 其中流体可以是气体、 液体、 胶 体、 固体颗粒或粉末等, 只要流体的形状可以随着收容该流体的容器 的形状的改变而改变即可, 进入本发明混合以及反应装置的一组待处 理物中至少包括一种液体。 本发明混合以及反应装置可以使可溶性的 固体或液体完全溶于溶剂中, 形成均匀溶液, 例如在溶液中均勾添加 催化剂等; 使不可溶性的固体颗粒或气体暂时分布于溶剂中, 形成悬 浮液, 例如利用悬浮的硅颗粒从含有细胞的液体内萃取核糖核酸、 在 润滑油中加入石墨颗粒以提高润滑效果等; 使微溶性的液体以微小液 滴分布于溶剂中, 形成乳状液, 如充分混合水与燃油以制造新型节能 燃料、 用溶剂从原油中提取或剔除特定成分等; 促使反应物充分对流, 减少局部的浓度差异, 从而使反应完全, 例如使不互溶的液体和气体 充分混合而完全反应等; 促使溶液对流, 减少局部的温度差异, 从而 使散热均匀、 保持溶液的温度一致; 还可以使黏度较大的生物材料The mixing and reaction apparatus of the present invention is used to sufficiently mix the materials to be treated or to sufficiently react the materials to be sufficiently reacted. The material to be treated may be a fluid having one component, or may be a mixed fluid having a plurality of components, wherein the fluid may be a gas, a liquid, a colloid, a solid particle or a powder, etc., as long as the shape of the fluid can follow the fluid containing the fluid. It is only necessary to change the shape of the container, and at least one liquid is included in a group of the objects to be treated which enter the mixing and reaction apparatus of the present invention. The mixing and reaction device of the invention can completely dissolve the soluble solid or liquid in the solvent to form a uniform solution, for example, adding a catalyst to the solution; and temporarily dispersing the insoluble solid particles or gas in the solvent to form a suspension. For example, using suspended silicon particles to extract ribonucleic acid from a liquid containing cells, adding graphite particles to a lubricating oil to improve a lubricating effect, etc.; and dispersing a slightly soluble liquid in a solvent to form an emulsion, such as an adequate Mixing water and fuel to create new energy savings Fuel, solvent extraction or rejection of specific components from crude oil, etc.; Promote sufficient convection of the reactants, reduce local concentration differences, and complete the reaction, such as mixing the immiscible liquid and gas to complete reaction, etc.; Reduce the local temperature difference, so that the heat dissipation is uniform and the temperature of the solution is kept consistent; the biomaterial with higher viscosity can also be made
( bio-derived feedstock )与其他原料进行充分混合或者反应; 它还可以用 于研制接枝聚合物、 离子液体、 纳米材料等。 (bio-derived feedstock) is thoroughly mixed or reacted with other raw materials; it can also be used to develop graft polymers, ionic liquids, nanomaterials, and the like.
请参照图 2和图 3所示, 本发明混合以及反应装置包括反应部和驱 动部 12。 反应部包括第一元件 15和第二元件 16, 其中第一元件 15是静 止不动的定子, 第二元件 16是可以高速旋转的转子。 在本实施例中, 第一元件 15、 第二元件 16是圆柱体, 第一元件 15沿其圆柱轴方向设置 有圆柱孔, 第二元件 16安装在第一元件 15的圆柱孔中并且与第一元件 15共轴, 从而在第一元件 15、 第二元件 16之间形成可以容纳流体的狭 窄的环形通道 17。 通道 17至少有一维达到 米量级, 本实施例中, 通 道 17的厚度达到微米量级, 其可以是几十微米到几千微米, 例如: 通 道 17的厚度可以设定为 50~80微米、 120~130微米、 200微米、 350微米 左右、 1000微米、 2000微米、 3000微米等。  Referring to Figures 2 and 3, the mixing and reaction apparatus of the present invention includes a reaction portion and a driving portion 12. The reaction portion includes a first member 15 and a second member 16, wherein the first member 15 is a stator that is stationary, and the second member 16 is a rotor that can rotate at a high speed. In the present embodiment, the first element 15 and the second element 16 are cylindrical bodies, the first element 15 is provided with a cylindrical hole along its cylindrical axis direction, and the second element 16 is mounted in the cylindrical hole of the first element 15 and An element 15 is coaxial, thereby forming a narrow annular passage 17 between the first member 15 and the second member 16 that can accommodate fluid. The channel 17 is at least one dimension up to the order of meters. In this embodiment, the thickness of the channel 17 is on the order of micrometers, which may be several tens of micrometers to several thousand micrometers. For example, the thickness of the channel 17 can be set to 50 to 80 micrometers. 120~130 microns, 200 microns, 350 microns, 1000 microns, 2000 microns, 3000 microns, etc.
在本实施例中, 通道 17的顶部设置有两个用于向通道 17输入待处 理物的入口 30、 31, 底部设置有出口 18 , 根据实际需要, 入口 30、 31 和出口 18可以设置在通道 17的其它位置。 入口 30、 31和出口 18均与通 道 17连通, 其可以是任何使待处理物进入或排出通道 17的元件, 如管 或者阀等。 入口 30、 31和出口 18可以是相同的元件或设置, 也可以是 不同的元件或设置。 出口 18可以设置在通道 17的中轴线上。  In the present embodiment, the top of the passage 17 is provided with two inlets 30, 31 for inputting the object to be treated to the passage 17, and the bottom is provided with an outlet 18, and the inlets 30, 31 and the outlet 18 can be arranged in the passage according to actual needs. 17 other locations. The inlets 30, 31 and the outlet 18 are each in communication with the passage 17, which may be any element such as a tube or valve that allows the object to be treated to enter or exit the passage 17. The inlets 30, 31 and the outlet 18 may be the same element or arrangement, or may be different elements or arrangements. The outlet 18 can be disposed on the central axis of the passage 17.
请参照图 3和图 4所示, 第二元件 16具有底部 169, 在本实施例中, 底部 169表面是平坦表面。 该底部 169与定子底部之间 (即通道 17的水 平部分)的距离很近, 达到微米量级, 其可以是几十微米到几千微米, 例如: 通道 17的水平部分的厚度可以设定为 50~80微米、 120~130微米、 350微米左右、 1000微米、 2000微米、 3000微米等。 当第二元件 16高速 旋转时, 第二元件 16提供的离心力产生一个径向的分力, 使通道 17水 平部分内的流体沿第二元件 16的底部 169的切线方向作离心流动,径向 地流向第一元件 15的侧壁, 从而将流体密封在通道 17的竖直部分, 阻 止通道 17内的流体进入通道 17的水平部分或 (和) 出口 18处, 这样, 可以阻止流体进入混合盲区 , 使通道 17内的所有流体得以充分混合或 (和)反应。 底部 169表面还可以是具有一定曲率的曲面, 只要该底部 169可以提供足够的离心力, 使流体径向运动即可。 Referring to Figures 3 and 4, the second member 16 has a bottom 169. In this embodiment, the bottom 169 surface is a flat surface. The distance between the bottom 169 and the bottom of the stator (i.e., the horizontal portion of the channel 17) is very close, on the order of micrometers, which may be on the order of tens of microns to thousands of microns, for example: the thickness of the horizontal portion of the channel 17 can be set to 50~80 microns, 120~130 microns, 350 microns, 1000 microns, 2000 microns, 3000 microns, etc. When the second member 16 is rotated at a high speed, the centrifugal force provided by the second member 16 produces a radial component that causes the fluid in the horizontal portion of the passage 17 to flow centrifugally along the tangential direction of the bottom 169 of the second member 16, radially Flowing toward the side wall of the first element 15 to seal the fluid in the vertical portion of the passage 17, The fluid in the passage 17 enters the horizontal portion or (and) the outlet 18 of the passage 17, thus preventing fluid from entering the mixing dead zone, allowing all of the fluid within the passage 17 to be thoroughly mixed or (and) reacted. The bottom 169 surface may also be a curved surface having a curvature as long as the bottom 169 provides sufficient centrifugal force to move the fluid radially.
第二元件 16的底部 169上可以设置第一导流部 161, 用来加速流体 的径向流动。 第一导流部 161可以是过机械加工、 电腐蚀、 光刻等方式 一体形成于底部 169的表面上, 也可以通过电镀、 强力粘贴等方式附着 在底部 169的表面上。 第一导流部 161可以是任何形式, 例如: 可以是 设置在底部 169表面上的凸出体, 也可以是凹进体。 第一导流部 161在 底部 169表面上的凸、 凹程度可以是通道 17平均厚度的 1%~300%左右, 例如, 当通道的厚度设定为 100微米时, 第一导流部 161的最凸处与最 凹处在第二元件 16底部 169的轴向上的距离可以是 1微米到 300微米左 右。 在本实施例中, 第一导流部 161的凸、 凹程度可以优选地设定为通 道 17厚度的 5%~100%左右, 更优选地, 设定为通道 17厚度的 10%~30% 左右。 第一导流部 161在底部 169表面上的凸、 凹程度可以相同的, 也 可以是不相同的。  A first flow guiding portion 161 may be disposed on the bottom 169 of the second member 16 for accelerating the radial flow of the fluid. The first flow guiding portion 161 may be integrally formed on the surface of the bottom portion 169 by mechanical processing, electroetching, photolithography or the like, or may be attached to the surface of the bottom portion 169 by plating, strong bonding or the like. The first flow guiding portion 161 may be in any form, for example, it may be a projection provided on the surface of the bottom portion 169, or may be a concave body. The degree of convexity and concavity of the first flow guiding portion 161 on the surface of the bottom portion 169 may be about 1% to 300% of the average thickness of the channel 17, for example, when the thickness of the channel is set to 100 μm, the first flow guiding portion 161 The distance between the most convex portion and the most concave portion in the axial direction of the bottom portion 169 of the second member 16 may be about 1 micrometer to 300 micrometers. In this embodiment, the degree of convexity and concavity of the first flow guiding portion 161 may be preferably set to about 5% to 100% of the thickness of the channel 17, and more preferably set to 10% to 30% of the thickness of the channel 17. about. The degree of convexity and concavity of the first flow guiding portion 161 on the surface of the bottom portion 169 may be the same or different.
第一导流部 161在底部 169表面的密度可以设定为小于 50% , 在本 实施例中, 第一导流部 161可以优选地占底部 169表面积的 1%~40%。  The density of the first flow guiding portion 161 on the surface of the bottom portion 169 may be set to be less than 50%. In the present embodiment, the first flow guiding portion 161 may preferably occupy 1% to 40% of the surface area of the bottom portion 169.
第一导流部 161可以是任何形状。例如:可以是多个点构成的阵列, 可以是连续的条纹或间断的条紋, 也可以由点和条纹共同构成。 第一 导流部 161可以随机地排布在底部 169表面上, 也可以是规则排列。 条 纹状的第一导流部 161的方向可以是任意的, 只要不与底部 169的圆周 方向平行即可。 条纹状的第一导流部 161可以从底部 169中心一直延伸 到底部 169的外围圆周面的边缘上,也可以间断的延伸到外围圆周面的 边缘上。 多个条紋可以是等间距的, 也可以是不等间距的, 多个条紋 之间也可以存在交叉。 第一导流部 161包括但不限于图 5和图 6所示的若 干连续等间距条纹。  The first flow guiding portion 161 may be of any shape. For example, it may be an array of a plurality of dots, which may be continuous stripes or intermittent stripes, or may be composed of dots and stripes. The first flow guiding portions 161 may be randomly arranged on the surface of the bottom portion 169 or may be regularly arranged. The direction of the strip-shaped first flow guiding portion 161 may be arbitrary as long as it is not parallel to the circumferential direction of the bottom portion 169. The stripe-shaped first flow guiding portion 161 may extend from the center of the bottom portion 169 to the edge of the peripheral circumferential surface of the bottom portion 169, or may extend intermittently to the edge of the peripheral circumferential surface. The plurality of stripes may be equally spaced or unequal, and there may be intersections between the plurality of stripes. The first flow guiding portion 161 includes, but is not limited to, a plurality of consecutive equally spaced stripes as shown in Figs.
第一导流部 161的截面形状包括但不限于三角形、 梯形、 方形等任 意多边形或者半圆形、 半椭圆形等或上述形状的任意结合。  The cross-sectional shape of the first flow guiding portion 161 includes, but is not limited to, any polygonal shape such as a triangle, a trapezoid, a square, or the like, a semicircular shape, a semi-elliptical shape, or the like, or any combination of the above shapes.
第一导流部 161趋势方向可以是任意的,只要该趋势方向总体上相 同, 对流体产生一个沿趋势方向的推力即可。 该推力形成一个平行于 第一元件 15半径的径向分力, 推动流体的沿径向流动。 使通道 17水平 部分内的流体径向地流向第一元件 15的侧壁, 从而将流体密封在通道 17的竖直部分, 阻止通道 17内的流体进入通道 17的水平部分或 (和) 出口 18处, 这样, 就可以将所有的流体都限制在通道 17的竖直部分内, 既保证流体在通道 17内有足够充分的时间混合、 反应, 又可以防止流 体进入混合盲区, 从而保证通道 17内所有的流体都能充分混合或(和) 反应。 当流体在通道 17充分混合或 (和)反应后, 可通过从通道 17的 顶部加压, 使流体下降至产物出口 18。 The trend direction of the first flow guiding portion 161 may be arbitrary as long as the trend direction is overall Similarly, it is sufficient to generate a thrust in the direction of the flow. The thrust creates a radial component that is parallel to the radius of the first element 15 and urges the fluid to flow in a radial direction. The fluid in the horizontal portion of the passage 17 is caused to flow radially toward the side wall of the first member 15, thereby sealing the fluid in the vertical portion of the passage 17, preventing fluid within the passage 17 from entering the horizontal portion of the passage 17 or (and) the outlet 18. In this way, all fluids can be confined in the vertical portion of the passage 17, ensuring that the fluid has sufficient time to mix and react within the passage 17, and to prevent fluid from entering the mixing dead zone, thereby ensuring passage 17 All fluids are thoroughly mixed or (and) reacted. When the fluid is sufficiently mixed or (and) reacted in the passage 17, the fluid can be lowered to the product outlet 18 by pressurization from the top of the passage 17.
第二元件 16面对通道 17的侧壁可以设置有第二导流部 160,第二导 流部 160可以通过獨:机械加工、 电腐蚀、 光刻等方式一体形成于第二元 件 16的表面上, 也可以通过电镀、 强力粘贴等方式附着在第二元件 16 的表面上。 第二导流部 160可以是任何形式, 例如: 可以是设置在第二 元件 16表面上的凸出体, 也可以是凹进体。 第二导流部 160在第二元件 16表面上的凸、 凹程度可以是通道 17平均厚度的 1%~300%左右, 例如, 当通道的厚度设定为 100微米时, 第二导流部 160的最凸处与最凹处在 第二元件 16的径向上的距离可以是 1微米到 300微米左右。 在本实施例 中, 第二导流部 160的凸、 凹程度可以优选地设定为通道 17厚度的 5%~100%左右, 更优选地, 设定为通道 17厚度的 lO^^SO^左右。 第二 导流部 160在第二元件 16表面上的凸、 凹程度可以相同的, 也可以是不 相同的。  The second component 16 facing the sidewall of the channel 17 may be provided with a second flow guiding portion 160, and the second guiding portion 160 may be integrally formed on the surface of the second component 16 by machining, electroetching, photolithography or the like. Further, it may be attached to the surface of the second member 16 by plating, strong bonding, or the like. The second flow guiding portion 160 may be in any form, for example, may be a projection provided on the surface of the second member 16, or may be a concave body. The degree of convexity and concavity of the second flow guiding portion 160 on the surface of the second element 16 may be about 1% to 300% of the average thickness of the channel 17, for example, when the thickness of the channel is set to 100 μm, the second flow guiding portion The distance between the most convex portion and the most concave portion of 160 in the radial direction of the second member 16 may be about 1 micrometer to 300 micrometers. In this embodiment, the degree of convexity and concavity of the second flow guiding portion 160 may preferably be set to about 5% to 100% of the thickness of the channel 17, and more preferably, the thickness of the channel 17 is set to lO^^SO^ about. The degree of convexity and concavity of the second flow guiding portion 160 on the surface of the second member 16 may be the same or different.
第二导流部 160在第二元件 16的表面的密度可以设定为小于 50%, 在本实施例中, 第二导流部 160可以优选地占第二元件 16表面积的 10 ~40  The density of the second flow guiding portion 160 on the surface of the second member 16 may be set to be less than 50%. In the present embodiment, the second flow guiding portion 160 may preferably occupy 10 to 40 of the surface area of the second member 16.
第二导流部 160可以是任何形状。例如:可以是多个点构成的阵列, 可以是连续的条紋或间断的条紋, 也可以由点和条纹共同构成。 第二 导流部 160可以随机地排布在第二元件 16表面上, 也可以是规则排列。 条纹状的第二导流部 160的方向可以是任意的, 只要不与第二元件 16的 轴向垂直或平行即可。条纹状的第二导流部 160可以从第二元件 16的底 部一直延伸到顶部, 也可以间断的延伸到顶部。 多个条紋可以是等间 距的, 也可以是不等间距的, 多个条紋之间也可以存在交叉。 第二导 流部 160包括但不限于图 4所示的若干连续等间距条紋。 The second flow guiding portion 160 may be of any shape. For example, it may be an array of a plurality of dots, which may be continuous stripes or intermittent stripes, or may be composed of dots and stripes. The second flow guiding portions 160 may be randomly arranged on the surface of the second member 16, or may be regularly arranged. The direction of the stripe-shaped second flow guiding portion 160 may be arbitrary as long as it is not perpendicular or parallel to the axial direction of the second member 16. The stripe-shaped second flow guiding portion 160 may extend from the bottom of the second member 16 to the top or may extend intermittently to the top. Multiple stripes can be equal The distance may also be unequal spacing, and there may be intersections between the plurality of stripes. The second flow guiding portion 160 includes, but is not limited to, a plurality of consecutive equally spaced stripes as shown in FIG.
第二导流部 160的截面形状包括但不限于三角形、 梯形、 方形等任 意多边形或者半圆形、 半椭圆形等或上述形状的任意结合。 图 4所示的 三角形的第二导流部 160只是其中的一种。  The cross-sectional shape of the second flow guiding portion 160 includes, but is not limited to, any polygonal shape such as a triangle, a trapezoid, a square, or the like, a semicircular shape, a semi-elliptical shape, or the like, or any combination of the above shapes. The triangular second flow guiding portion 160 shown in Fig. 4 is only one of them.
请参照图 4, 在本实施方式中, 第二导流部 160是连续条紋。 第二 元件 16转动时, 第二导流部 160的一段连续条纹与第二元件 16表面的切 面的交点是连续移动的。 该交点的移动方向是该条紋的趋势方向。 第 二导流部 160趋势方向可以是任意的, 只要该旋转方向总体上与第二元 件 16的旋转方向相反或相同即可。 当第二元件 16上所有的或某局部的 大部分的条纹具有相同趋势方向时, 对流体产生一个沿趋势方向的推 力。 该推力形成一个平行于第一元件 15中轴的轴向分力, 推动流体的 沿轴向流动。  Referring to Fig. 4, in the present embodiment, the second flow guiding portion 160 is a continuous stripe. When the second member 16 is rotated, the intersection of a continuous stripe of the second flow guiding portion 160 and the cut surface of the surface of the second member 16 is continuously moved. The direction of movement of the intersection is the trend direction of the stripe. The direction of the second flow guiding portion 160 may be arbitrary as long as the direction of rotation is substantially opposite or the same as the direction of rotation of the second member 16. When all or a portion of the strips on the second element 16 have the same tendency direction, a force in the direction of the flow is generated to the fluid. The thrust creates an axial component that is parallel to the central axis of the first member 15 and urges the fluid to flow axially.
待处理物通过进口 30和 31进入环形的通道 17, 在第二元件 16高剪 切力、 高离心力和轴向力的作用下使两种待处理物快速地充分混合。 如果这两种流体可以发生化学反应, 二者可以充分混合而充分反应。  The object to be treated enters the annular passage 17 through the inlets 30 and 31. The two components to be treated are quickly and thoroughly mixed under the action of the high shear force, high centrifugal force and axial force of the second member 16. If the two fluids can react chemically, they can be fully mixed and fully reacted.
在本发明混合以及反应装置中, 通道 17中的流体流动有可能是层 流, 有可能是湍流。 靠第二元件 16高速转动提供的动力带动流体分层 流动, 把流体分成无数薄层, 在环形通道 17的半径方向上, 由于薄层 间的流动速度不相同,使流体层能快速地和其它的流体层近距离接触, 而产生快速扩散, 使两种流体充分混合。 但根据 "泰勒库特流,,(Taylor Coutte Flow ) 理论, 在反应部按一定的尺寸制造完成后, 通道 17的间 隙就固定了, 对于不同黏度的流体, 在不同的旋转速度下, 是否发生 库特流或泰勒旋涡是由泰勒系数决定的。 当转子在低速运行时, 通道 17中的流体流动是按层流方式进行的, 这时流体的混合效果较好, 但 由于转速低, 输入的待混合流体流量不能高, 如果流量高的话, 流体 很快就沿轴向穿过通道 17流出, 而达不到好的混合效果。 要想高效率 高流量地混合, 就必须提高转子的旋转速度, 而提高旋转速度就可能 会带来泰勒旋涡。 使混合效果变差。 本发明混合以及反应装置不回避 泰勒旋涡的产生, 通过第二元件 16的第二导流部 160提供的轴向力, 来 扰乱按照垂直于第二元件 16的轴的方向排列的泰勒旋涡, 打破泰勒旋 涡所形成的一个个封闭的流体团, 从而使旋涡内的流体和旋涡外的流 体产生交流, 加大了混合效果。 另一方面, 第二导流部 160也扰动打乱 了旋涡内的自成一体的 循环, 使^^循环内的流体搅动和混合。 由此 可知, 由于在第二元件 16上设置了导流部 16, 本发明混合以及反应装 置的混合效果可以不受输入流量和转速的影响。 通过本发明混合以及 反应装置混合成的流体的颗粒非常小, 半径可达到纳米级, 大幅提高 了流体的混合效率和反应效率。 In the mixing and reaction apparatus of the present invention, the fluid flow in the passage 17 may be laminar, possibly turbulent. The power provided by the high-speed rotation of the second element 16 drives the fluid to flow in layers, dividing the fluid into a plurality of thin layers. In the radial direction of the annular passage 17, the fluid layer can be quickly and otherly due to the different flow speeds between the thin layers. The fluid layers are in close contact, resulting in rapid diffusion, allowing the two fluids to mix well. However, according to the "Taylor Coutte Flow" theory, after the reaction part is manufactured to a certain size, the gap of the passage 17 is fixed, and whether the fluid of different viscosity occurs at different rotation speeds The Coulter flow or Taylor vortex is determined by the Taylor coefficient. When the rotor is running at low speed, the fluid flow in the channel 17 is laminar flow, then the fluid mixing effect is better, but due to the low speed, the input The flow rate of the fluid to be mixed cannot be high. If the flow rate is high, the fluid quickly flows out through the passage 17 in the axial direction, and the mixing effect is not achieved. In order to mix with high efficiency and high flow rate, the rotation speed of the rotor must be increased. Increasing the rotational speed may result in a Taylor vortex. The mixing effect is deteriorated. The mixing and reaction device of the present invention does not avoid the generation of Taylor vortex, the axial force provided by the second flow guiding portion 160 of the second member 16, Come Disturbing the Taylor vortex arranged in a direction perpendicular to the axis of the second element 16 breaks the closed fluid mass formed by the Taylor vortex, thereby causing the fluid in the vortex to communicate with the fluid outside the vortex, thereby increasing the mixing effect. On the other hand, the second flow guiding portion 160 also disturbs the self-contained circulation in the vortex, causing the fluid in the circulation to agitate and mix. From this, it can be seen that since the flow guiding portion 16 is provided on the second member 16, the mixing effect of the mixing and reaction device of the present invention can be prevented from being affected by the input flow rate and the number of revolutions. The particles of the fluid mixed by the mixing and reaction device of the present invention are very small, and the radius can reach the nanometer level, which greatly improves the mixing efficiency and reaction efficiency of the fluid.
第二导流部 160除了具有扰乱泰勒旋涡、 加大混合效果的功能以 外, 还具有控制流体在通道 17内的留存时间的功能。 第二导流部 160的 趋势方向可以与第二元件 16的旋转方向相反, 当第二元件 16高速旋转 时, 第二导流部 160提供向上的轴向力, 阻止通道 17内的流体下降至通 道 17的水平部分或 (和) 出口 18处。 这样, 就可以将所有的流体都限 制在通道 17的竖直部分内, 既保证流体在通道 17内有足够充分的时间 混合、 反应, 又可以防止流体进入混合盲区, 从而保证通道 17内所有 的流体都能充分混合或 (和)反应。 当流体在通道 17充分混合或(和) 反应后, 可通过从通道 17的顶部加压, ^吏流体卞降至产物出口 18; 或 者, 使第二元件 16反向转动, 即第二导流部 160的趋势方向与第二元件 16的旋转方向相同, 第二导流部 160提供向下的轴向力, 使流体下降至 产物出口 18。  The second flow guiding portion 160 has a function of controlling the retention time of the fluid in the passage 17 in addition to the function of disturbing the Taylor vortex and increasing the mixing effect. The trend direction of the second flow guiding portion 160 may be opposite to the rotation direction of the second member 16, and when the second member 16 rotates at a high speed, the second flow guiding portion 160 provides an upward axial force to prevent the fluid in the passage 17 from falling to The horizontal portion of channel 17 or (and) the outlet 18. In this way, all of the fluid can be confined within the vertical portion of the passage 17, ensuring that the fluid has sufficient time to mix and react within the passage 17, and to prevent fluid from entering the mixing dead zone, thereby ensuring that all of the passages are within the passage 17. The fluid can be thoroughly mixed or (and) reacted. When the fluid is sufficiently mixed or/and reacted in the passage 17, it can be pressurized from the top of the passage 17 to reduce the fluid helium to the product outlet 18; or, the second member 16 can be reversely rotated, that is, the second diversion The direction of the direction of the portion 160 is the same as the direction of rotation of the second member 16, and the second flow guiding portion 160 provides a downward axial force to cause fluid to drop to the product outlet 18.
基于相同的原理, 在某些情况需要将反应部倒置时, 导流部 18也 可以提供上述功能。  Based on the same principle, the flow guiding portion 18 can also provide the above functions when it is necessary to invert the reaction portion in some cases.
由上可知, 利用第二导流部 160的轴向力, 可以在一定程度上控制 流体的流动状态。 包括但不限于控制流体在反应部中的留存时间、 促 进流体从反应部中流出, 改变流体流出反应部的速率, 增加或减小待 处理物输入到反应部中的阻力等。  As apparent from the above, the flow state of the fluid can be controlled to some extent by the axial force of the second flow guiding portion 160. This includes, but is not limited to, controlling the retention time of the fluid in the reaction section, promoting the flow of fluid out of the reaction section, changing the rate at which the fluid flows out of the reaction section, increasing or decreasing the resistance of the fluid to be injected into the reaction section, and the like.
本发明混合以及反应装置还可以包括连接部 13和与第二元件 16配 合的轴承座 11, 第二元件 16通过连接部 13与驱动部 12的轴连接, 第二 元件 16穿过轴承座 11 , 与第一元件 15形成环形的通道 17。  The mixing and reaction apparatus of the present invention may further include a connecting portion 13 and a bearing housing 11 mated with the second member 16, the second member 16 being coupled to the shaft of the driving portion 12 via the connecting portion 13, and the second member 16 passing through the bearing housing 11, An annular passage 17 is formed with the first element 15.
本发明混合以及反应装置可以包括用于连接驱动部 12和第二元件 16的连接部 13 , 从而使驱动部 12可以带动第二元件 16转动。 驱动部 12 可以是电动马达或者其它任何可以提供动力使第二元件 16转动的部 件。 第二元件 16的最高转速主要由驱动部 12的功率、 扭矩决定。 通常, 驱动部 12的功率、 扭矩越高, 第二元件 16的转速就越大。 在本实施例 中, 第二元件 16的最高转速是 10350转 /分钟。 根据不同流体的特性, 选择适当的转速或更高转速, 可以使混合或 (和)反应达到实际需要 的效果, 甚至更好的效果。 通常, 当第二元件 16的转速高于 3000转 /分 钟时, 例如 3000转 /分钟、 5000转 /分钟、 6000转 /分钟、 8000转 /分钟、 9000转 /分钟等, 产物的颗粒半径可以达到 米级或纳米级。 根据实际 需求, 选择适当的驱动部 12, 本发明混合以及反应装置可以达到更高 的转速。 反应部的工作温度可以设定在 -150°C -300 °C,例如反应部的工 作温度设定在 - 150°C~50°C、 -50°C~100。C、 20°C~250。C、 150°C~300°C 等。 The mixing and reaction apparatus of the present invention may include means for connecting the driving portion 12 and the second member The connecting portion 13 of the 16 is such that the driving portion 12 can drive the second member 16 to rotate. The drive portion 12 can be an electric motor or any other component that can provide power to rotate the second member 16. The maximum rotational speed of the second element 16 is mainly determined by the power and torque of the drive unit 12. Generally, the higher the power and torque of the driving portion 12, the larger the rotational speed of the second member 16. In the present embodiment, the maximum rotational speed of the second member 16 is 10,350 rpm. Depending on the characteristics of the fluid, choosing the appropriate speed or higher can achieve the desired or even better results of the mixing or (and) reaction. Generally, when the rotational speed of the second element 16 is higher than 3000 rpm, for example, 3000 rpm, 5000 rpm, 6000 rpm, 8000 rpm, 9000 rpm, etc., the particle radius of the product can be reached. Rice or nanoscale. According to actual needs, the appropriate driving portion 12 is selected, and the mixing and reaction device of the present invention can achieve a higher rotational speed. The operating temperature of the reaction unit can be set between -150 ° C and 300 ° C. For example, the operating temperature of the reaction unit is set at -150 ° C to 50 ° C and -50 ° C to 100. C, 20 ° C ~ 250. C, 150 ° C ~ 300 ° C and so on.
本发明混合以及反应装置可以进一步包括一个或多个第一温度控 制部 14。 第一温度控制部 14可以设置在通道 17的部分或者全部外围, 还可以安装在反应部的其它位置。 第一温度控制部 14可以包括开口 32、 33如阀或管等, 通过开口 32、 33 , 第一温度控制部 14可充入流体, 以 迅速改变反应部的温度。 由于混合反应中可能产生热量, 也可能吸收 热量, 流体循环地从进口 32进入反应部的第一温度控制器 14, 经过充 分换热后从出口 33流出, 从而循环地带走热量或带进热量。 第二元件 16高速旋转时, 剪切摩擦力可能使通道 17内的流体产生大量的热量。 为防止这些热量影响混合反应, 冷的流体循环地经开口 32压入第一温 度控制部 14中, 与通道 17充分换热后从出口 33流出。 如果通道 17中的 化学反应需要吸收热量, 而且当摩擦产生的热不足以供应时, 可以向 第一温度控制部 14中充入温度高的循环流体, 高温的循环流体可以对 通道 17进行加热。 由于通道 17和第一元件 15的壁都很薄, 设定温度的 循环流体可以迅速地与正在混合反应的流体进行热交换, 通道 17内的 正在混合反应的流体很快就能与循环油的温度相接近。 并且, 由于通 道 17很窄, 通道 17中的流体温度很容易均勾, 这有利于反应的一致性。 通过第一温度控制部 14对通道 17温度的控制, 可以满足某些混合反应 对特定温度环境的要求, 也可以保证通道 17内温度恒定。 The mixing and reaction apparatus of the present invention may further comprise one or more first temperature control portions 14. The first temperature control portion 14 may be provided at part or all of the periphery of the passage 17, and may be installed at other positions of the reaction portion. The first temperature control portion 14 may include openings 32, 33 such as valves or tubes, through which the first temperature control portion 14 may be filled with a fluid to rapidly change the temperature of the reaction portion. Since heat may be generated in the mixing reaction, heat may also be absorbed, and the fluid circulates from the inlet 32 into the first temperature controller 14 of the reaction portion, and after sufficient heat exchange, flows out from the outlet 33, thereby circulating heat or bringing in heat. When the second member 16 is rotated at a high speed, the shearing friction may cause a large amount of heat to be generated in the fluid in the passage 17. To prevent this heat from affecting the mixing reaction, the cold fluid is circulated into the first temperature control portion 14 through the opening 32, and is sufficiently exchanged with the passage 17 to flow out from the outlet 33. If the chemical reaction in the passage 17 needs to absorb heat, and when the heat generated by the friction is insufficient to supply, the first temperature control portion 14 may be charged with a circulating fluid having a high temperature, and the high-temperature circulating fluid may heat the passage 17. Since the walls of the passage 17 and the first member 15 are both thin, the circulating fluid of the set temperature can be rapidly exchanged with the fluid being mixed, and the fluid being mixed in the passage 17 can be quickly circulated with the circulating oil. The temperatures are close. Moreover, since the channel 17 is narrow, the temperature of the fluid in the channel 17 is easily homogenized, which facilitates the consistency of the reaction. By controlling the temperature of the channel 17 by the first temperature control unit 14, some mixed reactions can be satisfied. The temperature in channel 17 is also guaranteed to be constant for specific temperature environments.
本发明混合以及反应装置可以进一步包括一个或多个第二温度控 制部。 第二温度控制部设置在轴承座 11上。 第二温度控制部可以包括 开口 34、 35 , 如阀或管等。 通过开口 34、 35, 第二温度控制部可向轴 承座 11充入轴 7 油、 水等流体, 以迅速改变轴 7 座 11的温度。 当第二 元件 16高速运行时, 轴承座 11中的轴承发热, 流体从进口 34进入轴承 座 11 , 从出口 35流出, 带走热量, 润滑轴承。 由于第二元件 16的顶部 伸入轴承座 11内, 第二温度控制部还同时具有控制第二元件 16温度的 作用。 根据通道 17内的设定温度, 适当设定第二温度控制部的温度, 确保第二元件 16的顶部温度与伸入通道 17内的第二元件 16的底部的温 度相同。 这样, 避免了由于第二元件 16的顶部、 底部的温差导致热传 导, 使通道 17热损失或热增加。  The mixing and reaction apparatus of the present invention may further comprise one or more second temperature controls. The second temperature control portion is disposed on the bearing housing 11. The second temperature control portion may include openings 34, 35 such as valves or tubes. Through the openings 34, 35, the second temperature control portion can charge the bearing housing 11 with fluid such as oil, water, etc., to rapidly change the temperature of the shaft 7 seat 11. When the second component 16 is operated at a high speed, the bearings in the bearing housing 11 heat up, fluid enters the bearing housing 11 from the inlet 34, flows out of the outlet 35, removes heat, and lubricates the bearing. Since the top of the second member 16 projects into the bearing housing 11, the second temperature control portion also has the function of controlling the temperature of the second member 16. Depending on the set temperature in the passage 17, the temperature of the second temperature control portion is appropriately set to ensure that the temperature of the top of the second member 16 is the same as the temperature at the bottom of the second member 16 that projects into the passage 17. Thus, heat conduction due to the temperature difference between the top and bottom of the second member 16 is avoided, resulting in heat loss or heat increase of the passage 17.
本发明混合以及反应装置可以进一步包括一个或多个第三温度控 制部。 第三温度控制部设置在驱动部 12上。 第二温度控制部可以包括 开口 36、 37 , 如阀或管等。 通过开口 36、 37, 第二温度控制部可向驱 动部 12充入流体, 以迅速改变驱动部 12的温度。 从开口 36进入驱动部 12内循环后从开口 37流出带走驱动部 12的热量。 例如: 驱动部 12高速 运转产生大量热时, 可以采用水冷却方式使驱动部 12降温。  The mixing and reaction apparatus of the present invention may further comprise one or more third temperature controls. The third temperature control unit is provided on the drive unit 12. The second temperature control portion may include openings 36, 37 such as valves or tubes. Through the openings 36, 37, the second temperature control portion can charge the driving portion 12 with fluid to rapidly change the temperature of the driving portion 12. The heat from the driving portion 12 is discharged from the opening 37 after entering the driving portion 12 from the opening 36. For example, when the drive unit 12 generates a large amount of heat at a high speed, the drive unit 12 can be cooled by water cooling.
本发明混合以及反应装置通过支撑装置安装在操作台 (未图示) 上, 安装的角度可以是垂直、 水平或者任何需要的角度。 支撑装置可 以包括基座 9和支撑座 10, 其中基座 9安装在操作台上, 支撑座 10用于 将驱动部 12和反应部固定在基座 9上。  The mixing and reaction apparatus of the present invention is mounted on a station (not shown) by means of a support device, and the angle of installation can be vertical, horizontal or any desired angle. The supporting device may include a base 9 and a support base 10, wherein the base 9 is mounted on a console for fixing the driving portion 12 and the reaction portion to the base 9.
请参照图 7和图 8所示, 第二元件 16的截面积可以是椭圆形或者多 边形, 这样当第二'元件 16高速转动时, 通道 17内任何一个固定位置的 宽窄都随第二元件 16的转动而改变, 相应地, 通道 17内的流体由此受 到不均匀的挤压, 从而实现充分混合。 当然, 第二元件 16的截面积还 可以是其它形状, 图 5和图 6所示的椭圆形或者多边形仅是其中的两种。  Referring to FIGS. 7 and 8, the cross-sectional area of the second member 16 may be elliptical or polygonal, such that when the second 'element 16 is rotated at a high speed, the width and width of any one of the fixed positions in the channel 17 follow the second element 16. The rotation is changed, and accordingly, the fluid in the passage 17 is thereby unevenly pressed, thereby achieving thorough mixing. Of course, the cross-sectional area of the second member 16 may be other shapes, and the ellipse or polygon shown in Figs. 5 and 6 is only two of them.
第二元件 16可以不与第一元件 15共轴, 第二元件 16的轴可以与第 一元件平行或交叉, 基于上述类似的原理, 通道 17内的流体也受到不 均匀的挤压而实现充分混合。 在本发明混合以及反应装置的其它实施例中, 第一元件 15和第二 元件 16可以互换位置, 即第二元件 16是静止不动的定子, 而第一元件 15是可以高速旋转的转子。 第一元件 15和笫二元件 16可以是朝相反方 向转动的元件, 也可以是转速不同的元件。 第一、 第二元件 15、 16也 可以是任意形状的相互靠近的元件, 例如相互靠近的片体等, 只要二 者之间形成可以容纳流体的窄通道 17即可。 第二导流部 160可以选择性 地设置在第一元件 15或 (和) 第二元件 16上。 当待处理物已经是混合 液体时, 本发明混合以及反应装置可以仅设置一个待处理物入口; 当 有多种待处理物需要混合和反应时, 可以设置多个待处理物入口。 本 发明混合以及反应装置也可以预先设置多个待处理物入口, 根据反应 的需要, 选择使用合适数量的待处理物入口。 The second member 16 may not be coaxial with the first member 15, and the shaft of the second member 16 may be parallel or intersect with the first member. Based on the similar principles described above, the fluid in the passage 17 is also subjected to uneven compression to achieve sufficient mixing. In other embodiments of the mixing and reaction apparatus of the present invention, the first element 15 and the second element 16 are interchangeable, i.e., the second element 16 is a stationary stator and the first element 15 is a rotor that can rotate at a high speed. . The first element 15 and the second element 16 may be elements that rotate in opposite directions, or may be elements that rotate at different speeds. The first and second members 15, 16 may also be elements of any shape that are close to each other, such as a sheet body that is close to each other, as long as a narrow passage 17 that can accommodate a fluid is formed therebetween. The second flow guiding portion 160 may be selectively disposed on the first member 15 or (and) the second member 16. When the substance to be treated is already a mixed liquid, the mixing and reaction apparatus of the present invention may be provided with only one inlet of the object to be treated; when a plurality of objects to be treated require mixing and reaction, a plurality of inlets for the object to be treated may be provided. The mixing and reaction apparatus of the present invention may also be provided with a plurality of inlets to be treated in advance, and an appropriate number of inlets for the objects to be treated are selected according to the needs of the reaction.
本发明混合以及反应装置的各个元件可以使用相同的或者不相同 的材料制成。 基于待处理物的特性、 产物特性、 反应或 (和) 混合过 程的所需条件、 成本等因素考虑, 本发明混合以及反应装置的元件可 以由铸铁、 不锈钢、 合金、 铝等金属材料, 也可以由塑料、 玻璃、 石 英玻璃等有机材料制成, 也可以由陶瓷等无机材料制成。 例如, 在本 实施例中, 第一元件 15、 第二元件 16由不锈钢制成, 从而使本发明混 合以及反应装置可以适用于强腐蚀性待处理物。  The various components of the mixing and reaction apparatus of the present invention may be made of the same or different materials. The components of the mixing and reaction device of the present invention may be made of a metal material such as cast iron, stainless steel, alloy, aluminum, etc., depending on factors of the property to be treated, product characteristics, reaction or (and) required conditions of the mixing process, cost, and the like. It is made of organic materials such as plastic, glass, and quartz glass, and can also be made of inorganic materials such as ceramics. For example, in the present embodiment, the first member 15 and the second member 16 are made of stainless steel, so that the mixing of the present invention and the reaction device can be applied to a highly corrosive object to be treated.

Claims

权 利 要 求 Rights request
1. 一种混合以及反应装置, 包括: 反应部和驱动部, 反应部包括 第一元件和第二元件, 其中第一元件设置有收容第二元件的圆柱状孔, 第二元件收容于第一元件的部分为圆柱状, 第一元件与第二元件之间 形成狭窄通道, 第二元件相对于第一元件转动, 其特征在于: 第二元 件设置有旋转时可以使流体沿径向向外运动的底部。 A mixing and reaction apparatus comprising: a reaction portion and a driving portion, the reaction portion including a first member and a second member, wherein the first member is provided with a cylindrical hole for accommodating the second member, and the second member is housed for the first The portion of the element is cylindrical, the narrow path is formed between the first element and the second element, and the second element is rotated relative to the first element, wherein: the second element is provided with rotation to move the fluid radially outward bottom of.
2. 如权利要求 1所述的混合以及反应装置, 其特征在于: 第二元 件的底部与第一元件之间的距离达到微米量级。  2. Mixing and reaction apparatus according to claim 1 wherein the distance between the bottom of the second member and the first member is on the order of microns.
3. 如权利要求 1所述的混合以及反应装置, 其特征在于: 第二元 件的底部是平坦的表面或锥体或锥台体或具有一定曲率的曲面中的一 种。  3. The mixing and reaction apparatus according to claim 1, wherein: the bottom of the second member is a flat surface or one of a cone or a frustum or a curved surface having a curvature.
4. 如权利要求 3所述的混合以及反应装置, 其特征在于: 第二元 件底部设有旋转时可以提供沿径向向外的分力的导流部。  4. The mixing and reaction apparatus according to claim 3, wherein: the bottom of the second member is provided with a flow guiding portion that provides a component force in a radially outward direction when rotated.
5. 如权利要求 4所述的混合以及反应装置, 其特征在于: 导流部 是一体地形成于笫二元件的表面或附着在第二元件的表面的至少一 种。  The mixing and reaction apparatus according to claim 4, wherein the flow guiding portion is formed at least one of a surface of the second member or a surface of the second member.
6. 如权利要求 4所述的混合以及反应装置, 其特征在于: 导流部 是设置在第二元件上的凸出体或者凹进体。  6. The mixing and reaction apparatus according to claim 4, wherein the flow guiding portion is a projection or a recessed body provided on the second member.
7. 如权利要求 4所述的混合以及反应装置, 其特征在于: 导流部 至少包括连续的条紋、 由多个点构成的阵列、 间断的条紋中的一种。  7. The mixing and reaction apparatus according to claim 4, wherein the flow guiding portion comprises at least one of a continuous stripe, an array of a plurality of dots, and intermittent strips.
8. 如权利要求 4所述的混合以及反应装置, 其特征在于: 导流部 截面形状至少包括三角形、 梯形、 方形等任意多边形或者半圆形、 半 椭圆形中的一种。  The mixing and reaction apparatus according to claim 4, wherein the cross-sectional shape of the flow guiding portion includes at least one of a triangular shape, a trapezoidal shape, a square shape, or the like, or one of a semicircular shape and a semi-elliptical shape.
9. 如权利要求 7所述的混合以及反应装置, 其特征在于: 导流部 至少包括随机地、 规律地排布在第二元件表面上的连续的条纹、 由多 个点构成的阵列、 间断的条紋中的一种。 '  9. The mixing and reaction apparatus according to claim 7, wherein: the flow guiding portion comprises at least a continuous stripe randomly arranged on the surface of the second element, an array of a plurality of dots, and a discontinuity One of the stripes. '
10. 如权利要求 9所述的混合以及反应装置, 其特征在于: 导流部 至少包括等间距的条紋、 等间距的点、 不等间距的条紋和不等间距的 点中的一种。 10. The mixing and reaction apparatus according to claim 9, wherein: the flow guiding portion comprises at least one of equidistant stripes, equally spaced dots, unequal pitch stripes, and unequal pitches. .
11. 如权利要求 1所述的混合以及反应装置, 其特征在于: 通道的 厚度可以是几十 米到几千微米。 The mixing and reaction apparatus according to claim 1, wherein the channel has a thickness of several tens of meters to several thousands of micrometers.
PCT/CN2006/002565 2005-09-30 2006-09-29 An apparatus for mixing and reacting WO2007036157A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5141328A (en) * 1990-05-23 1992-08-25 Dilley Jerry D High speed mixing apparatus
US5340891A (en) * 1991-02-05 1994-08-23 Nippon Paint Co., Ltd. Continuous polymerization method and apparatus
CN2621801Y (en) * 2002-11-11 2004-06-30 虞培清 Bottom diversion, high efficiency and energy saving agitating device
US6938687B2 (en) * 2002-10-03 2005-09-06 Holl Technologies Company Apparatus for transfer of heat energy between a body surface and heat transfer fluid

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5141328A (en) * 1990-05-23 1992-08-25 Dilley Jerry D High speed mixing apparatus
US5340891A (en) * 1991-02-05 1994-08-23 Nippon Paint Co., Ltd. Continuous polymerization method and apparatus
US6938687B2 (en) * 2002-10-03 2005-09-06 Holl Technologies Company Apparatus for transfer of heat energy between a body surface and heat transfer fluid
CN2621801Y (en) * 2002-11-11 2004-06-30 虞培清 Bottom diversion, high efficiency and energy saving agitating device

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