WO2004025260A3 - Methods and apparatus for high-shear mixing and reacting of materials - Google Patents

Methods and apparatus for high-shear mixing and reacting of materials Download PDF

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Publication number
WO2004025260A3
WO2004025260A3 PCT/US2003/028747 US0328747W WO2004025260A3 WO 2004025260 A3 WO2004025260 A3 WO 2004025260A3 US 0328747 W US0328747 W US 0328747W WO 2004025260 A3 WO2004025260 A3 WO 2004025260A3
Authority
WO
WIPO (PCT)
Prior art keywords
materials
reacting
methods
pressure gas
gas flow
Prior art date
Application number
PCT/US2003/028747
Other languages
French (fr)
Other versions
WO2004025260A2 (en
Inventor
Richard A Holl
Original Assignee
Kreido Lab
Richard A Holl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kreido Lab, Richard A Holl filed Critical Kreido Lab
Priority to JP2004536243A priority Critical patent/JP2005538832A/en
Priority to EP03795700A priority patent/EP1540302A4/en
Priority to AU2003266154A priority patent/AU2003266154B2/en
Priority to CA002497615A priority patent/CA2497615A1/en
Priority to BR0314521-2A priority patent/BR0314521A/en
Priority to MXPA05002793A priority patent/MXPA05002793A/en
Publication of WO2004025260A2 publication Critical patent/WO2004025260A2/en
Publication of WO2004025260A3 publication Critical patent/WO2004025260A3/en
Priority to HK06104295A priority patent/HK1083094A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B81MICROSTRUCTURAL TECHNOLOGY
    • B81BMICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
    • B81B7/00Microstructural systems; Auxiliary parts of microstructural devices or systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/24Stationary reactors without moving elements inside
    • B01J19/247Suited for forming thin films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/44Mixers in which the components are pressed through slits
    • B01F25/441Mixers in which the components are pressed through slits characterised by the configuration of the surfaces forming the slits
    • B01F25/4413Mixers in which the components are pressed through slits characterised by the configuration of the surfaces forming the slits the slits being formed between opposed conical or cylindrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/44Mixers in which the components are pressed through slits
    • B01F25/442Mixers in which the components are pressed through slits characterised by the relative position of the surfaces during operation
    • B01F25/4421Mixers in which the components are pressed through slits characterised by the relative position of the surfaces during operation the surfaces being maintained in a fixed position, spaced from each other, therefore maintaining the slit always open
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00Auxiliary or complementary information in relation with mixing
    • B01F2215/04Technical information in relation with mixing
    • B01F2215/0413Numerical information
    • B01F2215/0418Geometrical information
    • B01F2215/0427Numerical distance values, e.g. separation, position
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2215/00Auxiliary or complementary information in relation with mixing
    • B01F2215/04Technical information in relation with mixing
    • B01F2215/0413Numerical information
    • B01F2215/0418Geometrical information
    • B01F2215/0431Numerical size values, e.g. diameter of a hole or conduit, area, volume, length, width, or ratios thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00076Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements inside the reactor
    • B01J2219/00085Plates; Jackets; Cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00132Controlling the temperature using electric heating or cooling elements
    • B01J2219/00135Electric resistance heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00164Controlling or regulating processes controlling the flow

Abstract

Methods and apparatus for high shear reacting and/or mixing of moving fluid streams of materials employ an interdiffusing and reacting zone formed in the space between two stationary surfaces (30, 32), the surfaces being spaced (22, 22B) apart a maximum distance of the sum of the thicknesses of the back-to-back boundary layers of the materials and/or resulting materials on the surfaces, to a value such that any third layer between the two boundary layers is too thin to support agitation characterized by turbulent convection and/or to cause channeling. The materials are interdiffused by high speed laminar shear produced by the flow of the materials rather than mixed by macroscopic convection, the materials being driven by high velocity inlet feeds (24, 26), auxiliary high pressure gas flow pumped into the reaction/mixing zone, or auxiliary high-pressure gas flow created as an evolving gaseous by product of any chemical reaction that may occur.
PCT/US2003/028747 2002-09-11 2003-09-11 Methods and apparatus for high-shear mixing and reacting of materials WO2004025260A2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2004536243A JP2005538832A (en) 2002-09-11 2003-09-11 Apparatus and method for high shear mixing and reaction of materials
EP03795700A EP1540302A4 (en) 2002-09-11 2003-09-11 Methods and apparatus for high-shear mixing and reacting of materials
AU2003266154A AU2003266154B2 (en) 2002-09-11 2003-09-11 Methods and apparatus for high-shear mixing and reacting of materials
CA002497615A CA2497615A1 (en) 2002-09-11 2003-09-11 Methods and apparatus for high-shear mixing and reacting of materials
BR0314521-2A BR0314521A (en) 2002-09-11 2003-09-11 Methods and devices for high shear material mixers and reactors
MXPA05002793A MXPA05002793A (en) 2002-09-11 2003-09-11 Methods and apparatus for high-shear mixing and reacting of materials.
HK06104295A HK1083094A1 (en) 2002-09-11 2006-04-07 Methods and apparatus for high-shear mixing and reacting of materials

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US41018502P 2002-09-11 2002-09-11
US60/410,185 2002-09-11

Publications (2)

Publication Number Publication Date
WO2004025260A2 WO2004025260A2 (en) 2004-03-25
WO2004025260A3 true WO2004025260A3 (en) 2004-05-13

Family

ID=31994086

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2003/028747 WO2004025260A2 (en) 2002-09-11 2003-09-11 Methods and apparatus for high-shear mixing and reacting of materials

Country Status (11)

Country Link
US (1) US7165881B2 (en)
EP (1) EP1540302A4 (en)
JP (1) JP2005538832A (en)
KR (1) KR20050054935A (en)
CN (1) CN100402412C (en)
AU (1) AU2003266154B2 (en)
BR (1) BR0314521A (en)
CA (1) CA2497615A1 (en)
HK (1) HK1083094A1 (en)
MX (1) MXPA05002793A (en)
WO (1) WO2004025260A2 (en)

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