US3485011A - Electrical precipitator and operating method - Google Patents

Electrical precipitator and operating method Download PDF

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US3485011A
US3485011A US600310A US3485011DA US3485011A US 3485011 A US3485011 A US 3485011A US 600310 A US600310 A US 600310A US 3485011D A US3485011D A US 3485011DA US 3485011 A US3485011 A US 3485011A
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electrode
electrodes
precipitator
capacitance
wire
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William E Archer
Everett L Coe Jr
Leo O Reed
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LEO O REED
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/41Ionising-electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/10Ionising electrode has multiple serrated ends or parts

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  • the capacitance of a set of electrodes comprising a single 0.105" diameter wire between a pair of long flat plates on 9" centers is about 3 picofarads (3 10 farads) per foot.
  • the above described prolonged breakdowns can be prevented by the presence of approximately 70 picofarads of capacitance in a single electrode and with the theoretical value of 3 picofarads per foot a set of such electrodes 24 feet long should have the necessary capacitance to prevent such prolonged breakdowns.
  • the effective capacitance of the wire drops to less than half of this value. This drop in capacitance is reasoned to be due to the space charge of ions and charged dust particles which has been formed in the space around the electrode with a consequent reduction in the apparent amount of energy storage in the stress of the gaseous dielectric.
  • the total capacitance necessary for such change in the character of the breakdown is of the order of 70 picofarads of which about 30 picofarads would be furnished by a single .105" diameter wire 24 feet long under corona producing conditions while another 40 to 50 picofarads can be supplied by the use of approximately 12 feet of /8" tubing cut into lengths of perhaps 6" each and strung along the wire at equal intervals.
  • each emitting electrode operating at corona producing voltages is isolated from every other emitting electrode and when a spark current flow results in a breakdown in the resistance of the path between an emitting electrode and a collecting electrode the capacitor current assures that the breakdown is of short duration (approximately five to ten milliseconds in length) and is of such low energy that no damage occurs to the electrode and of course because of the isolating resistance none of the other electrodes is affected by this particular breakdown.
  • the advantages inherent in the electrical precipitator of this invention over prior art structures are: Prevention of a localized discharge or spark current on one electrode from affecting other electrodes in the precipitator with the result that the charging function is interrupted only on one electrode for a given spark current;
  • each emitting electrode is provided with an isolating resistance and has a configuration which, in conjunction with a pair of collecting electrodes, provides suflicient capacitance to produce short duration electrical breakdowns.
  • each emitting electrode is provided with an isolating resistance and comprises an elongated small diameter wire having short portions of relatively large diameter tubing spaced apart, longitudinally, therealong.
  • FIG. 1 is a fragmentary sectional view of a precipitator constructed according to the principles of this invention
  • FIG. 2 is a front elevational view of an electrode and an associated resistor such as those shown in FIG. 1;
  • FIG. 3 is a sectional view taken substantially on line 33 of FIGURE 1;
  • FIG. 4 is a fragmentary sectional view of a precipitator constructed according to the principles of this invention showing a second embodiment of such principles;
  • FIG. 5 is a sectional view taken substantially on line 55 of FIG. 4;
  • FIG. 6 is a view similar to FIG. 4 showing a third embodiment of the principles of this invention.
  • FIG. 7 is a fragmentary sectional view of an electrode wherein the principles of this invention are incorporated in a fifth embodiment
  • FIG. 8 is a sectional view taken substantially on line 88 of FIG. 7;
  • FIG. 9 is a fragmentary elevational view of an electrode wherein the principles of this invention are incorporated in a sixth embodiment.
  • FIGURE 1 there is shown an electrical precipitator 10 of a type well known in the art, provided with a set of collecting electrodes 12 such as those described and illustrated in US. Patent No. 3,125,426 and also having a set of emitting or charging electrodes 14 spaced and positioned with respect to the collecting electrodes 12 as described in that patent, so that one emitting electrode 14 and portions of two collecting electrodes 12, adjacent thereto, form a set of electrodes.
  • the electrodes 14 are constructed according to the principles of this invention and constitute a preferred embodiment thereof as more fully described hereinafter. However, such description of the electrodes 14 should not be taken as limitative upon this invention as the principles herein embodied and described can be applied in various ways to the construction of precipitators as earlier described.
  • Each of the electrodes 14 is suitably suspended from an angle iron 17 supported by an electrode support frame 16 suspended below the roof of the precipitator 10 and insulated therefrom in a manner well known in the art.
  • Each electrode 14 comprises an elongated generally cylindrical electrical resistance element 20 which in this embodiment comprises a ceramic insulating tube having on its surface a thin stripe 21 of conducting material connected at its upper end to an attachment means such as an eyebolt 22 and at its lower end to a short length of metallic tubing 24 rigidly secured to the ceramic tube.
  • An elongated small diameter wire 26 is secured to or within the lower end of the tubing 24 and extends downwardly within the precipitator to an elongated hollow cylindrical ceramic insulator 28 secured to the bottom end of the wire 26 as by a short length of tubing 29.
  • a suitable weight 30 Suspended from the bottom end of the insulator 28 is a suitable weight 30 suitably held in position but not supported by a locating frame 32 so that the weight 30 maintains tension on the wire 26 to hold it straight and vertical.
  • the wire 26 extends through a plurality of longitudinally spaced tubing elements 34 secured in the desired spaced relationship along the wire 26 by reduced end portions closely engaging the wire 26 as the result of a swaging operation or by any other suitable means which will maintain the desired spacing of the tubing elements 34 from each other along the wire 26.
  • the electrical resistance value of the resistance element 20 must be large enough to achieve effective isolation of each electrode from all the others as regards sudden change in potential, i.e. substantially greater than the ohmic value of the impendance inherent in the supply of power to the electrical precipitator, it has been found that the valve of this resistance needs to be in the neighborhood of 4 megohms although this value may be anywhere in the range from 3 megohms up to the maximum value which will allow normal corona current to flow.
  • the electrode wire 26 has a diameter of approximately .105 inch and a total length of 24 feet while the tubing elements are of inch diameter and 6 inches long with a total length of the tubing elements on a given electrode being approximately 12 feet.
  • this electrode configuration when used in conjunction with the electrodes 12 produces the desired 70 picofarads of capacitance per set of electrodes under corona producing conditions. It is to be realized, however, that variations in the amount and electrical nature of the dust to be precipitated and in the spacing and length of the emitting and collecting electrodes could require a different number and spacing of the tubing elements 34. It is further to be noted that the amount of capacitance per set of electrodes is not critical as long as it is greater than 55 picofarads under corona producing conditions.
  • the resistance 20 is of a value that almost completely isolates the rest of the electrodes 14 from the effect of the sparkover on any one of them with the result that only a single electrode 14 is discharged by the spark and normal operation of the rest of the electrodes continues during the sparking period of any one of them.
  • the effect of the electrode configuration as before described is to produce a total capacitance for each electrode set of approximately 70 picofarads under corona producing conditions.
  • This capacitance is sufficient to provide a capacitor current to be added to the spark current flow between the electrodes so that the total current flow will induce a large enough voltage reduction along the spark current 6 path to produce a spark current of short duration with recovery to normal voltage achieved within approximately five to ten milliseconds after the biginning of the flashover.
  • FIGS. 49 show additional embodiments of the principles of the invention wherein elements of the precipitator which are the same as those shown in FIGS. l-3 are identified by the same reference numerals, respectively, while those of similar structure and function are denoted by the same reference numeral primed.
  • FIG. 4 shows an angle iron 17 adapted to rest upon or be otherwise supported by an electrode support frame such as frame 16 shown in FIG. 1 and having suspended therefrom a charging electrode 40 comprising an elongated cylindrical resistance element 20" removably secured to the angle iron 17' as by a cap screw and extending downwardly therefrom to a point slightly higher than the upper edges of a pair of collecting electrodes 12 such as those shown in FIGS. 1 and 3 (only one of which is shown in FIG. 4).
  • an elongated, electrically conducting tubular element 42 Extending downwardly from and supported by the resistance element 20' is an elongated, electrically conducting tubular element 42; having a length somewhat greater than the vertical dimension of the collecting electrodes 12 and secured at its lower end to an insulating element 28 in turn secured to a support bar 43 rigidly mounted in a lower portion of the precipitator.
  • a pair of support arms 44 Downwardly spaced from the upper end of the tubular element 42 and extending outwardly therefrom in opposite directions parallel to the collecting electrodes 12 is a pair of support arms 44 triangular in shape, electrically conducting and rigidly secured to the outer surface of the tubular element 42.
  • a second pair of the support arms 44 Near the bottom of the element 42 similarly spaced upwardly from the insulator 28 and similarly oriented is a second pair of the support arms 44.
  • a pair of elongated small diameter conducting elements such as wires 46 are secured to the outer ends of the upper support arms 44 and extending downwardly therefrom are secured to the outer ends of the bottom support arms 44 with some tension applied to the wires 46 to hold them in alignment with diametrically opposite sides of the tubular elements 42 and spaced outwardly therefrom.
  • pairs of outwardly extending spacer elements 48 rigidly secured to opposite sides of the tubular element 42 provide lateral stability for the wires 46 which pass through bores in the ends of the spacer elements 48.
  • the diameters of the wires 46 (on the order of 4; inch or smaller) is small enough to provide a radius of curvature for the wires 46 such that there will be corona emission from the wires 46 at the operating voltage and dust load of the precipitator in which they are installed.
  • the diameter of the tubular element 42 is large enough to provide a radius of curvature above the maximum radius at which corona emission will be produced under the operating conditions of the precipitator in which it is installed.
  • the tubular element 42 then becomes the passive portion of the elec trode 40 to provide the necessary capacitance while the wires 46 become the emitters of the electrode 40 with the resistance 20' of approximately the same electrical resistance value as hereinbefore described for resistance 20 for performing the isolating function so that a spark current flow from one of the wires 46 to one of the collecting electrodes 12 will not draw electrical current from the rest of the precipitator while the capacitance of the electrode set provides sufficient current to reduce the voltage along the spark current path and stop the flow of current from the wire 46 to the collecting electrode 12, preventing the long continued glow type discharge in the same manner as such discharge was prevented in the embodiment of FIGS. l-3.
  • FIG. 6 illustrates a third embodiment of the principles of this invention in a charging electrode 50 similarly comprising a resistant element 20 depending from and supported by an angle iron 17' resting upon and otherwise supported by the support frame 16 (not shown), in a manner similar to that of the above described embodiments.
  • a pair of elongated cylindrical electrical conducting elements such as the wires 46 extend downwardly from and are supported by the cross bar 52.
  • the bottom ends of the wires 46 are secured to a second cross bar 52 and a second similarly spaced and connected rod 51 extending downwardly from the lower cross bar 52 to connection with the insulator 28 and the weight 30 as described for the embodiment of FIGS. 1-3.
  • the wires 46 are parallel to each other and spaced apart a relatively small distance compared to their length from a minimum of approximately /z inch to a maximum of approximately 2 inches.
  • each one of the wires will be an emitter on the side opposite that which faces the other of the two wires while on the side facing the other wire it will be shielded by the second wire and being a non-emitting surface will provide capacitance in conjunction with the collecting electrodes in the same manner as the non-emitting surface of the first two embodiments with the same results as regards operation of the precipitator.
  • the non-emitting portion of the wires 46 is of no greater radius of curvature than the emitting portions thereof, but, that the non-emitting character of this portion of the surface is entirely due to the shielding provided by its companion wire.
  • FIGS. 7 and 8 illustrate a fourth embodiment of the principles of this invention in an electrode 55 comprising the angle iron 17 or 17, a resistor element such as 20 or 20', a pair of the rods 51, the insulator 28 and the weight 30 (none of which are shown in FIGS. 7 and 8) but with a thin elongated, narrow metallic emitter element 58 extending from the upper rod 51 to the lower rod 51 and rigidly secured in electrical communication therewith.
  • the emitter element 58 has scalloped edges with outturned points 60 and is oriented parallel to the collecting electrodes 12 so that non-emitting flat surfaces of the emitter element 58 face the fiat surfaces of the collecting electrodes 12 to provide the required capacitance of the electrode 58 in conjunction with the collecting electrodes 12 as required by operation of the precipitator in the above described manner. It is to be noted that the shape of the scallops is unimportant as long as the points 60 have a radius of curvature below the maximum radius at which corona emission will occur under the conditions at which the precipitator is operating. I
  • FIG. 9 illustrates a charging electrode 64 in which a length of barbed wire 66 replaces the emitter element 58 of the above described embodiment to provide a fifth embodiment of the principles of this invention.
  • a plurality of barbs 68 provide the emitting points of the required small radius while the braided strands of wire have a body portion with a radius of curvature great enough to prevent corona emission under precipitator operating conditions and thus provide non-emitting areas suflicient to develop the requisite capacitance for operation as hereinbefore described.
  • a charging electrode for an electrical precipitator comprising; a resistance element; an elongated emitting member of a given diameter and given length in series with said resistance element; and a plurality of tubular elements having a diameter at least two and one half times said given diameter said elements having an individual length equal to more than ten times said given diameter and a total length equal to substantially one half said given length, longitudinally spaced apart at substantially equal intervals along said emitting member.
  • an electrical precipitator a plurality of spaced collecting electrodes; a plurality of spaced charging electrodes; said charging electrodes being positioned intermediate said collecting electrodes to form electrode sets therewith, each of said charging electrodes comprising an isolating impedance means; an elongated emitter memher in series with said impedance means; said emitter member having non-emitter portions of an area to have electrical capacitance under corona producing conditions in conjunction with said collecting electrodes, said electrical capacitance being of a magnitude to produce a short duration electrical voltage reduction upon the occurrence of a spark between one of said charging electrodes and one of said collecting electrodes.
  • non-emitter portions comprise on elongated given diameter tubular element located between, parallel to, and at equal distance from elongated emitter elements having a diameter giving said emitter elements a radius of curvature less than said maximum radius; said given diameter being more than twice said maximum radius of curvature.
  • said emitter member is a length of barbed wire having braided body portions, said body portions being said non-emitter portions.

Description

Dec. 23, 1969 w, ARCHER ET AL 3,485,011
' ELECTRICAL PRECIPITA'IOR AND OPERATING METHOD Filed Oct. 21, 1966 2 Sheets-Sheet l INVENTORS EVERETT L.. COE JR.
WILLIAM E. ARCHER LEO O. REED W Za ATTORNEY D 3 1969 w. E. ARCHER ET AL. 3,485,011
ELECTRICAL PRECIPITATOR AND OPERATING METHOD Filed Oct. 21, 1965 2 Sheets-Sheet 2 Irma/ A United States Patent .Oflice 3,485,011 Patented Dec. 23, 1969 3,485,011 ELECTRICAL PRECIPITATOR AND OPERATING METHOD William E. Archer, 109 Spindrift Drive, Portuguese Bend, Calif. 90274; Everett L. Coe, Jr., 9514 E. Fostoria St., Downey, Calif. 90241; and Leo 0. Reed, 21137 E. Brookport St., San Dimos, Calif. 91773 Continuation-impart of application Ser. No. 407,968, Nov. 2, 1964. This application Oct. 21, 1966, Ser. No. 600,310
Int. Cl. B03c 3/40 US. Cl. 55-2 13 Claims ABSTRACT OF THE DISCLOSURE Apparatus for and method of operating a multiple electrode precipitator which provides isolating resistance between the power supply and each charging electrode individually and further provides sufficient capacitance in each electrode set to prevent prolonged electrical breakdown.
This application is a continuation-in-part of application Ser. No. 407,968 filed Nov. 2, 1964 now abandoned.
Experiments with resistors in series with the discharge electrodes of electrostatic precipitators as taught by Wintermute (US. Patent 1,968,330) reveal that when resistance values are high enough to achieve the necessary electrical isolation of one electrode wire from another, undesirable prolonged electrical discharges between the emitting and grounded collecting electrodes take place with an accompanying undesirable voltage breakdown causing an interruption of the desired collecting action of the precipitator. These discharges are probably a localized glow type and are nonoscillatory in the usual sense of spark oscillation but are probably more on the order of a brush discharge as a result of spark prevention by the damping effect of high resistance. To this extent the use of a resistor in series with each discharge electrode can be said to prevent sparking in the usual sense of the word; however, such prolonged electrical voltage breakdowns are undesirable in that they remove the affected electrodes from operation for relatively long periods of time thereby substantially reducing the average voltage between the electrodes of the precipitator.
To convert these relatively prolonged electrical breakdowns into short duration breakdowns and maintain the maximum average voltage between the electrodes of the precipitator, it has been found necessary to add to the normal capacitance of the emitting electrode. Such added capacitance provides that, simultaneously with a spark current flow between a pair of electrodes, capacitor current flow is added to the spark current flow to produce a voltage reduction in the spark current path sufficient to prevent any further discharge between this pair of electrodes and thus, quench the above described nonoscillatory discharge.
Theoretically and experimentally, the capacitance of a set of electrodes comprising a single 0.105" diameter wire between a pair of long flat plates on 9" centers is about 3 picofarads (3 10 farads) per foot. Experiments have proven that the above described prolonged breakdowns can be prevented by the presence of approximately 70 picofarads of capacitance in a single electrode and with the theoretical value of 3 picofarads per foot a set of such electrodes 24 feet long should have the necessary capacitance to prevent such prolonged breakdowns. However, when such a wire is being operated as an emitting electrode at or above the corona threshold voltage, in a dusty gas environment, the effective capacitance of the wire drops to less than half of this value. This drop in capacitance is reasoned to be due to the space charge of ions and charged dust particles which has been formed in the space around the electrode with a consequent reduction in the apparent amount of energy storage in the stress of the gaseous dielectric.
The discovery that the use of isolating resistors in series with the respective discharge electrodes, while preventing sparking, resulted in the above described prolonged voltage breakdowns gave rise to a series of theoretical studies and practical experiments demonstrating the reduction of effective capacitance of a wire operating under corona producing conditions. The result was the invention of means for restoring such lost effective capacitance so that such prolonged voltage breakdowns were transformed into short duration breakdowns from which recovery to normal voltage was achieved in an interval of 5 to 10 milliseconds so that interruption in the charging function of an individual electrode was held to a minimum. It was further observed that less than 50 picofarads of capacitance, per set of electrodes (one discharge electrode between two collecting electrodes) under corona producing conditions, was insufficient to produce enough capacitor current to increase the current to produce a voltage reduction to the value necessary to have the desired effect on the voltage breakdowns and that additional capacitance above picofarads was unnecessary but not detrimental to the operation of the precipitator.
We have found that a number of ways can be devised to achieve the normal emitting function of the electrode while preserving its effective capacitance at corona threshold voltages or above. Specifically, passive areas (noncorona producing) must be provided which do not go into corona at these voltages.
The following geometries of charging electrodes forming sets of electrodes with spaced flat plate collecting electrodes have been tested and found to develop adequate capacitance under corona producing conditions for use with isolating electrode resistors:
(l) Barbed wire; the corona is concentrated at the barbs, and the main strand is thereby shielded and nonemitting.
(2) Segmented wire; sections of wire alternating with larger diameter tube spaced along the length of a 24 foot wire with 6 inches of .105" diameter wire exposed between 6" lengths of 4;" tube (totaling 12 feet of tube or substantially one half the length of the wire) produced the necessary 70 picofarads under corona producing conditions.
(3) Paired wires; two wires on 2 centers parallel to each other so that the shielding effect of each wire on the other allowed one half of the surface of the wire to act as corona producing and the other half of the surface of each wire to provide capacitance.
(4) Large diameter rod or cable; such as /3 rod or /2 aircraft cable produced the necessary capacitance for good operation with the series resistor while the addition of surface irregularities to either the rod or the aircraft cable would be necessary to control the number and location of corona points.
Other forms of electrodes which were not tested but which are envisioned as effective embodiments of this invention are:
1) Plate plate discharge electrodes with controlled corona emitting points such as a wire grid, a perforated plate, or the like, having a controlled amount of emitting surface and enough non-emitting surface to provide the needed capacitance. In this configuration the amount of corona current per unit surface area can be controlled as a very desirable additional benefit.
(2) Paired active and passive electrodes wherein a wire for producing the corona would be paired with a relatively large diameter non-corona producing member, the diameter of the non-corona producing member being such that said member has a radius of curvature greater than the maximum radius at which corona will be produced under the conditions of voltage and dust load prevailing in the precipitator equipped with this electrode.
It has been found that a resistance of approximately 4 megohms is desirable to isolate one electrode from the other electrodes but that this amount of resistance overdamps the electrical circuit represented by one emitting electrode and one collecting electrode so that when a breakdown of the resistance in the path between such pair of electrodes occurs, the above described prolonged nonoscillatory breakdown takes place with the result that this particular emitting electrode is out of service for a relatively long period of time with a resultant decrease in the average precipitator voltage. Such prolonged breakdowns can he transmuted into single short duration breakdowns by the addition of capacitance to the emitting electrode. The total capacitance necessary for such change in the character of the breakdown is of the order of 70 picofarads of which about 30 picofarads would be furnished by a single .105" diameter wire 24 feet long under corona producing conditions while another 40 to 50 picofarads can be supplied by the use of approximately 12 feet of /8" tubing cut into lengths of perhaps 6" each and strung along the wire at equal intervals.
With the above described conditions of 4 megohms isolating resistance and 70 picofarads capacitance each emitting electrode operating at corona producing voltages is isolated from every other emitting electrode and when a spark current flow results in a breakdown in the resistance of the path between an emitting electrode and a collecting electrode the capacitor current assures that the breakdown is of short duration (approximately five to ten milliseconds in length) and is of such low energy that no damage occurs to the electrode and of course because of the isolating resistance none of the other electrodes is affected by this particular breakdown.
In summary, the advantages inherent in the electrical precipitator of this invention over prior art structures are: Prevention of a localized discharge or spark current on one electrode from affecting other electrodes in the precipitator with the result that the charging function is interrupted only on one electrode for a given spark current;
the elimination of spark damage to the electrode since the energy dissipated in any one spark current flow is the energy associated with only one electrode rather than all of the electrodes of the precipitator; an increase in the permissible peak voltage for a given electrode configuration since more sparking can be tolerated without damage to the precipitator; and a relatively large increase in the average electrode voltage of the precipitator because a single spark current produces a voltage drop in Only one electrode rather than in all of the electrodes of a precipitator, together with the fact that such a voltage breakdown is of very short duration.
It is therefore an object of this invention to provide a new and improved electrical precipitator.
It is another object of this invention to provide a new and improved electrical precipitator having a resistance in series with each emitting electrode.
It is a further object of this invention to provide a new and improved electrical precipitator wherein each emitting electrode is provided with an isolating resistance and has a configuration which, in conjunction with a pair of collecting electrodes, provides suflicient capacitance to produce short duration electrical breakdowns.
It is a still further object of this invention to provide a new and improved electrical precipitator wherein maximum average Voltage between the electrodes is maintained by providing that each emitting electrode incorporates an isolating resistance and is of a configuration which, in conjunction with a pair of collecting electrodes, has adequate capacitance to provide suflicient capacitor current to be added to a spark current flow between electrodes so that a total current flow will induce a large enough voltage reduction along the spark current path to produce short duration electrical breakdowns.
It is yet another object of this invention to provide a new and improved method of maintaining the maximum average voltage between the electrodes of an elec trostatic precipitator, having a plurality of electrode sets in which each of the electrode sets consists of at least one collecting electrode and one cooperating discharge electrode, by maintaining an energy level of capacitance between the discharge and collecting electrodes of each of the electrode sets during normal operating current flow through the discharge electrode to provide capacitor current flow simultaneously with the occurrence of a spark between the discharge electrode and a collecting electrode of a given electrode set to increase the flow of current between the electrodes of the electrode set to lower the voltage between the last mentioned electrodes to a value below the voltage required to maintain any discharge between the electrodes of said given set.
It is yet a further object of this invention to provide a new and improved electrical precipitator wherein each emitting electrode is provided with an isolating resistance and comprises an elongated small diameter wire having short portions of relatively large diameter tubing spaced apart, longitudinally, therealong.
These and other objects and advantages of this invention will become more readily apparent upon consideration of the following description and drawings in which:
FIG. 1 is a fragmentary sectional view of a precipitator constructed according to the principles of this invention;
FIG. 2 is a front elevational view of an electrode and an associated resistor such as those shown in FIG. 1; and
FIG. 3 is a sectional view taken substantially on line 33 of FIGURE 1;
FIG. 4 is a fragmentary sectional view of a precipitator constructed according to the principles of this invention showing a second embodiment of such principles;
FIG. 5 is a sectional view taken substantially on line 55 of FIG. 4;
FIG. 6 is a view similar to FIG. 4 showing a third embodiment of the principles of this invention;
FIG. 7 is a fragmentary sectional view of an electrode wherein the principles of this invention are incorporated in a fifth embodiment;
FIG. 8 is a sectional view taken substantially on line 88 of FIG. 7;
FIG. 9 is a fragmentary elevational view of an electrode wherein the principles of this invention are incorporated in a sixth embodiment.
In FIGURE 1 there is shown an electrical precipitator 10 of a type well known in the art, provided with a set of collecting electrodes 12 such as those described and illustrated in US. Patent No. 3,125,426 and also having a set of emitting or charging electrodes 14 spaced and positioned with respect to the collecting electrodes 12 as described in that patent, so that one emitting electrode 14 and portions of two collecting electrodes 12, adjacent thereto, form a set of electrodes. The electrodes 14 are constructed according to the principles of this invention and constitute a preferred embodiment thereof as more fully described hereinafter. However, such description of the electrodes 14 should not be taken as limitative upon this invention as the principles herein embodied and described can be applied in various ways to the construction of precipitators as earlier described. Each of the electrodes 14 is suitably suspended from an angle iron 17 supported by an electrode support frame 16 suspended below the roof of the precipitator 10 and insulated therefrom in a manner well known in the art. Each electrode 14 comprises an elongated generally cylindrical electrical resistance element 20 which in this embodiment comprises a ceramic insulating tube having on its surface a thin stripe 21 of conducting material connected at its upper end to an attachment means such as an eyebolt 22 and at its lower end to a short length of metallic tubing 24 rigidly secured to the ceramic tube. An elongated small diameter wire 26 is secured to or within the lower end of the tubing 24 and extends downwardly within the precipitator to an elongated hollow cylindrical ceramic insulator 28 secured to the bottom end of the wire 26 as by a short length of tubing 29. Suspended from the bottom end of the insulator 28 is a suitable weight 30 suitably held in position but not supported by a locating frame 32 so that the weight 30 maintains tension on the wire 26 to hold it straight and vertical. The wire 26 extends through a plurality of longitudinally spaced tubing elements 34 secured in the desired spaced relationship along the wire 26 by reduced end portions closely engaging the wire 26 as the result of a swaging operation or by any other suitable means which will maintain the desired spacing of the tubing elements 34 from each other along the wire 26.
It is to be noted that the electrical resistance value of the resistance element 20 must be large enough to achieve effective isolation of each electrode from all the others as regards sudden change in potential, i.e. substantially greater than the ohmic value of the impendance inherent in the supply of power to the electrical precipitator, it has been found that the valve of this resistance needs to be in the neighborhood of 4 megohms although this value may be anywhere in the range from 3 megohms up to the maximum value which will allow normal corona current to flow. In one embodiment of this invention the electrode wire 26 has a diameter of approximately .105 inch and a total length of 24 feet while the tubing elements are of inch diameter and 6 inches long with a total length of the tubing elements on a given electrode being approximately 12 feet. It has been found that this electrode configuration when used in conjunction with the electrodes 12 produces the desired 70 picofarads of capacitance per set of electrodes under corona producing conditions. It is to be realized, however, that variations in the amount and electrical nature of the dust to be precipitated and in the spacing and length of the emitting and collecting electrodes could require a different number and spacing of the tubing elements 34. It is further to be noted that the amount of capacitance per set of electrodes is not critical as long as it is greater than 55 picofarads under corona producing conditions.
Normal operation of the precipitator is the same as that of prior art structures with the electrode support frame being maintained at a corona producing voltage of 35 to 50 kilo-volts while the collecting electrodes 12 are grounded and dusty gas flows through between the collecting electrodes and around the emitting electrodes 14 in a direction indicated by the arrows 36 (see FIG- URE 3). The value of the resistances although high 1s such as to allow the passage of normal corona current to maintain the normal charging function of the emitting electrodes 14. When, however, a spark current occurs or flashover takes place between one of the emitting electrodes 14 and one of the grounded collecting electrodes 12, the resistance 20 is of a value that almost completely isolates the rest of the electrodes 14 from the effect of the sparkover on any one of them with the result that only a single electrode 14 is discharged by the spark and normal operation of the rest of the electrodes continues during the sparking period of any one of them. The effect of the electrode configuration as before described is to produce a total capacitance for each electrode set of approximately 70 picofarads under corona producing conditions. This capacitance is sufficient to provide a capacitor current to be added to the spark current flow between the electrodes so that the total current flow will induce a large enough voltage reduction along the spark current 6 path to produce a spark current of short duration with recovery to normal voltage achieved within approximately five to ten milliseconds after the biginning of the flashover.
FIGS. 49 show additional embodiments of the principles of the invention wherein elements of the precipitator which are the same as those shown in FIGS. l-3 are identified by the same reference numerals, respectively, while those of similar structure and function are denoted by the same reference numeral primed.
FIG. 4 shows an angle iron 17 adapted to rest upon or be otherwise supported by an electrode support frame such as frame 16 shown in FIG. 1 and having suspended therefrom a charging electrode 40 comprising an elongated cylindrical resistance element 20" removably secured to the angle iron 17' as by a cap screw and extending downwardly therefrom to a point slightly higher than the upper edges of a pair of collecting electrodes 12 such as those shown in FIGS. 1 and 3 (only one of which is shown in FIG. 4). Extending downwardly from and supported by the resistance element 20' is an elongated, electrically conducting tubular element 42; having a length somewhat greater than the vertical dimension of the collecting electrodes 12 and secured at its lower end to an insulating element 28 in turn secured to a support bar 43 rigidly mounted in a lower portion of the precipitator. Downwardly spaced from the upper end of the tubular element 42 and extending outwardly therefrom in opposite directions parallel to the collecting electrodes 12 is a pair of support arms 44 triangular in shape, electrically conducting and rigidly secured to the outer surface of the tubular element 42. Near the bottom of the element 42 similarly spaced upwardly from the insulator 28 and similarly oriented is a second pair of the support arms 44. A pair of elongated small diameter conducting elements such as wires 46 are secured to the outer ends of the upper support arms 44 and extending downwardly therefrom are secured to the outer ends of the bottom support arms 44 with some tension applied to the wires 46 to hold them in alignment with diametrically opposite sides of the tubular elements 42 and spaced outwardly therefrom.
At a plurality of intermediate points pairs of outwardly extending spacer elements 48 rigidly secured to opposite sides of the tubular element 42 provide lateral stability for the wires 46 which pass through bores in the ends of the spacer elements 48.
The diameters of the wires 46 (on the order of 4; inch or smaller) is small enough to provide a radius of curvature for the wires 46 such that there will be corona emission from the wires 46 at the operating voltage and dust load of the precipitator in which they are installed. Conversely the diameter of the tubular element 42 is large enough to provide a radius of curvature above the maximum radius at which corona emission will be produced under the operating conditions of the precipitator in which it is installed. With such dimensions the tubular element 42 then becomes the passive portion of the elec trode 40 to provide the necessary capacitance while the wires 46 become the emitters of the electrode 40 with the resistance 20' of approximately the same electrical resistance value as hereinbefore described for resistance 20 for performing the isolating function so that a spark current flow from one of the wires 46 to one of the collecting electrodes 12 will not draw electrical current from the rest of the precipitator while the capacitance of the electrode set provides sufficient current to reduce the voltage along the spark current path and stop the flow of current from the wire 46 to the collecting electrode 12, preventing the long continued glow type discharge in the same manner as such discharge was prevented in the embodiment of FIGS. l-3.
It is to be realized that with the rigid mast type electrode 40 of FIGS. 4 and 5 the weight 30 is unnecessary and the bottom end of the insulator 38 may be rigidly secured to a support bar or other portion of the precipitator frame with the tensioning effect of the weight 30 assumed by the tubular element 42.
FIG. 6 illustrates a third embodiment of the principles of this invention in a charging electrode 50 similarly comprising a resistant element 20 depending from and supported by an angle iron 17' resting upon and otherwise supported by the support frame 16 (not shown), in a manner similar to that of the above described embodiments. Extending downwardly from the resistance element 20', supported by and electrically communicating therewith, is an elongated tube or rod 51 ending at a point slightly lower than the top edge of the collecting electrodes 12 at which point the rod 51 is rigidly secured to a horizontally disposed cross bar 52 extending transversely of the rod 51 and parallel to the collecting electrodes 12. At points equally distant from the rod 51 in opposite directions a pair of elongated cylindrical electrical conducting elements such as the wires 46 extend downwardly from and are supported by the cross bar 52. At a point slightly upwardly spaced from the bottom edge of the collecting electrodes 12 the bottom ends of the wires 46 are secured to a second cross bar 52 and a second similarly spaced and connected rod 51 extending downwardly from the lower cross bar 52 to connection with the insulator 28 and the weight 30 as described for the embodiment of FIGS. 1-3. The wires 46 are parallel to each other and spaced apart a relatively small distance compared to their length from a minimum of approximately /z inch to a maximum of approximately 2 inches.
With the above arrangement of the wires 46 each one of the wires will be an emitter on the side opposite that which faces the other of the two wires while on the side facing the other wire it will be shielded by the second wire and being a non-emitting surface will provide capacitance in conjunction with the collecting electrodes in the same manner as the non-emitting surface of the first two embodiments with the same results as regards operation of the precipitator. It is to be noted that in the case of the third embodiment shown in FIG. 6 the non-emitting portion of the wires 46 is of no greater radius of curvature than the emitting portions thereof, but, that the non-emitting character of this portion of the surface is entirely due to the shielding provided by its companion wire.
FIGS. 7 and 8 illustrate a fourth embodiment of the principles of this invention in an electrode 55 comprising the angle iron 17 or 17, a resistor element such as 20 or 20', a pair of the rods 51, the insulator 28 and the weight 30 (none of which are shown in FIGS. 7 and 8) but with a thin elongated, narrow metallic emitter element 58 extending from the upper rod 51 to the lower rod 51 and rigidly secured in electrical communication therewith. The emitter element 58 has scalloped edges with outturned points 60 and is oriented parallel to the collecting electrodes 12 so that non-emitting flat surfaces of the emitter element 58 face the fiat surfaces of the collecting electrodes 12 to provide the required capacitance of the electrode 58 in conjunction with the collecting electrodes 12 as required by operation of the precipitator in the above described manner. It is to be noted that the shape of the scallops is unimportant as long as the points 60 have a radius of curvature below the maximum radius at which corona emission will occur under the conditions at which the precipitator is operating. I
FIG. 9 illustrates a charging electrode 64 in which a length of barbed wire 66 replaces the emitter element 58 of the above described embodiment to provide a fifth embodiment of the principles of this invention. A plurality of barbs 68 provide the emitting points of the required small radius while the braided strands of wire have a body portion with a radius of curvature great enough to prevent corona emission under precipitator operating conditions and thus provide non-emitting areas suflicient to develop the requisite capacitance for operation as hereinbefore described.
Preferred embodiments of this invention having been herein described and illustrated, it is to be realized that still other embodiments of these principles are envisioned especially those hereinbefore mentioned. It is further to be realized that various impedance means such as vacuum tube resistances and inductive resistances are recognized in the art as functional equivalents of the resistors recited herein.
What we claim is:
1. A charging electrode for an electrical precipitator comprising; a resistance element; an elongated emitting member of a given diameter and given length in series with said resistance element; and a plurality of tubular elements having a diameter at least two and one half times said given diameter said elements having an individual length equal to more than ten times said given diameter and a total length equal to substantially one half said given length, longitudinally spaced apart at substantially equal intervals along said emitting member.
2. A charging electrode for an electrical precipitator as specified in claim 1 wherein said tubular elements are at least thirty times as long as said given diameter and each said interval is substantially equal to the length of one of said tubular elements.
3. In an electrical precipitator: a plurality of spaced collecting electrodes; a plurality of spaced charging electrodes; said charging electrodes being positioned intermediate said collecting electrodes to form electrode sets therewith, each of said charging electrodes comprising an isolating impedance means; an elongated emitter memher in series with said impedance means; said emitter member having non-emitter portions of an area to have electrical capacitance under corona producing conditions in conjunction with said collecting electrodes, said electrical capacitance being of a magnitude to produce a short duration electrical voltage reduction upon the occurrence of a spark between one of said charging electrodes and one of said collecting electrodes.
4. The combination as specified in claim 3 wherein said non-emitter portions have a radius of curvature greater than the maximum radius at which corona emission will occur under precipitator operating conditions.
5. The combination as specified in claim 4 wherein said non-emitter portions comprise on elongated given diameter tubular element located between, parallel to, and at equal distance from elongated emitter elements having a diameter giving said emitter elements a radius of curvature less than said maximum radius; said given diameter being more than twice said maximum radius of curvature.
6. The combination as specified in claim 5 wherein said equal distance is within the range of /2 inch to 2 inches.
7. The combination as specified in claim 3 wherein said non-emitter portions are flat surfaces.
8. The combination as specified in claim 3 wherein said emitter member is a length of barbed wire having braided body portions, said body portions being said non-emitter portions.
9. The combination as specified in claim 3 wherein said magnitude is at least 55 picofarads.
10. The combination as specified in claim 3 wherein said impedance means has more than 3 megohms of electrical resistance.
11. A method of maintaining the maximum average voltage between the electrodes of an electrostatic precipitator having a plurality of electrode sets in which each of said electrode sets consists of at least one collecting electrode and one cooperating discharge electrode with said discharge electrode comprising an elongated conducting portion having a conductivity such that essentially no voltage drop occurs along the length thereof when normal operating current flows therethrough and which conducting portion is connected to an isolating impedance means, the improvement consisting of: maintaining an energy level of capacitance between the discharge and collecting electrodes of each of said sets during normal operating current flow through said discharge electrode; providing a capacitor current flow simultaneously with the occurrence of a spark between the discharge electrode and a collecting electrode of a given electrode set which capacitor current flow increases the flow of current between the electrodes of said given set to lower the voltage between the last mentioned electrodes to a value below the voltage required to maintain any glow type discharge between the electrodes of said given set.
12. A method of maintaining the maximum average voltage between the electrodes of a precipitator as specified in claim 11 wherein said capacitance is maintained by forming said electrode sets to have at least 55 picofarads of capacitance under corona producing conditions.
13. A method of maintaining the maximum average voltage between the electrodes of a precipitator as specified in claim 11 wherein said capacitance is maintained by electrostatically shielding portions of said discharge electrode.
References Cited UNITED STATES PATENTS 1,252,183 1/1918 Schmidt et a1 55-150 X 1,325,136 12/1919 Bradley 55-l57 1,650,097 11/1927 Schmidt 55150 1,791,338 2/1931 Wintermute 55128 X 1,913,784 6/1933 Wintermute 55-152 X 1,968,330 7/1934 Wintermute 552 10 2,199,390 5/1940 Anderson -138 X 2,409,579 10/1946 Meston 55-152 X 2,587,173 2/1952 Landgraf 55-153 2,711,224 -6/1955 Herber 55150 X 2,868,318 1/1959 Perkins et a1. 55-151 2,881,857 4/1959 Cosby et al 55152 X 3,046,716 7/1962 Rodger 55152 3,124,437 3/1964 Lagarias 55-152 X 3,125,426 3/1964 Herber et a1 a- 55-157 X FOREIGN PATENTS 687,858 6/1964 Canada. 976,521 10/ 1950 France.
7/1934 Great Britain. 10/1948 Great Britain.
OTHER REFERENCES HARRY B. THORNTON, Primary Examiner DENNIS E. TALBERT, JR., Assistant Examiner US. Cl. X.R.
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Cited By (19)

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US3688475A (en) * 1969-04-03 1972-09-05 Lodge Cottrell Ltd Electro-precipitation
DE2129347A1 (en) * 1971-06-14 1972-12-21 Rothemuehle Brandt Kritzler Spray electrode connection in the electric filter
US3783589A (en) * 1970-07-13 1974-01-08 Metallgesellschaft Ag Corona-discharge electrode system
US3966436A (en) * 1974-07-08 1976-06-29 Wahlco, Inc. Discharge electrode
US4134040A (en) * 1977-10-19 1979-01-09 Koppers Company, Inc. Adapter for wire electrode assembly of an electrostatic precipitator
US4240125A (en) * 1979-04-11 1980-12-16 Coulter Systems Corp. Corona generating element
US4308038A (en) * 1979-05-10 1981-12-29 Santek, Inc. Inertial-electrostatic wet precipitator
US4326861A (en) * 1977-04-28 1982-04-27 Metallgesellschaft Aktiengesellschaft Dust-collecting assembly for electrostatic precipitator
US4441897A (en) * 1981-09-30 1984-04-10 Inco Limited Wet electrostatic precipitator having removable nested hexagonal collector plates and magnetic aligning and rapping means
US6251171B1 (en) * 1998-03-23 2001-06-26 U.S. Philips Corporation Air cleaner
US6375721B1 (en) * 1997-06-13 2002-04-23 Hoelter Heinz Ionization filter for purifying air
US20060278083A1 (en) * 2005-06-08 2006-12-14 Strauss Robert A Replacement discharge electrode for electrostatic precipitators and method of assembly
US20070193449A1 (en) * 2006-02-21 2007-08-23 Alstom Technology Ltd. Method and apparatus for preventing wear in an electrostatic precipitator
US20080066620A1 (en) * 2006-09-19 2008-03-20 Wang Dong-Lei Electrostatic Dust Collector
US20080295694A1 (en) * 2004-06-23 2008-12-04 Roger A Gale Tunnel Fan Electrostatic Filter
US7465338B2 (en) 2005-07-28 2008-12-16 Kurasek Christian F Electrostatic air-purifying window screen
US20110056376A1 (en) * 2007-07-12 2011-03-10 Ohio University Low cost composite discharge electrode
US20140102302A1 (en) * 2012-10-12 2014-04-17 Hua-Ming Liu Combination discharge reactor for oil smoke decomposition
US20160221003A1 (en) * 2013-09-25 2016-08-04 Ohio University Discharge electrode suspension system using rings

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US3688475A (en) * 1969-04-03 1972-09-05 Lodge Cottrell Ltd Electro-precipitation
US3783589A (en) * 1970-07-13 1974-01-08 Metallgesellschaft Ag Corona-discharge electrode system
DE2129347A1 (en) * 1971-06-14 1972-12-21 Rothemuehle Brandt Kritzler Spray electrode connection in the electric filter
US3774372A (en) * 1971-06-14 1973-11-27 Rothemuehle Brandt Kritzler Connection of discharge electrodes
US3966436A (en) * 1974-07-08 1976-06-29 Wahlco, Inc. Discharge electrode
US4326861A (en) * 1977-04-28 1982-04-27 Metallgesellschaft Aktiengesellschaft Dust-collecting assembly for electrostatic precipitator
US4134040A (en) * 1977-10-19 1979-01-09 Koppers Company, Inc. Adapter for wire electrode assembly of an electrostatic precipitator
US4240125A (en) * 1979-04-11 1980-12-16 Coulter Systems Corp. Corona generating element
US4308038A (en) * 1979-05-10 1981-12-29 Santek, Inc. Inertial-electrostatic wet precipitator
US4441897A (en) * 1981-09-30 1984-04-10 Inco Limited Wet electrostatic precipitator having removable nested hexagonal collector plates and magnetic aligning and rapping means
US6375721B1 (en) * 1997-06-13 2002-04-23 Hoelter Heinz Ionization filter for purifying air
US6251171B1 (en) * 1998-03-23 2001-06-26 U.S. Philips Corporation Air cleaner
US20080295694A1 (en) * 2004-06-23 2008-12-04 Roger A Gale Tunnel Fan Electrostatic Filter
US7767005B2 (en) * 2004-06-23 2010-08-03 Roger A Gale Tunnel fan electrostatic filter
US20060278083A1 (en) * 2005-06-08 2006-12-14 Strauss Robert A Replacement discharge electrode for electrostatic precipitators and method of assembly
US7399340B2 (en) * 2005-06-08 2008-07-15 Hamon Research—Cottrell, Inc. Replacement discharge electrode for electrostatic precipitators and method of assembly
US7465338B2 (en) 2005-07-28 2008-12-16 Kurasek Christian F Electrostatic air-purifying window screen
US7438742B2 (en) * 2006-02-21 2008-10-21 Alstom Technology Ltd Method and apparatus for preventing wear in an electrostatic precipitator
US20070193449A1 (en) * 2006-02-21 2007-08-23 Alstom Technology Ltd. Method and apparatus for preventing wear in an electrostatic precipitator
US20080066620A1 (en) * 2006-09-19 2008-03-20 Wang Dong-Lei Electrostatic Dust Collector
US7485174B2 (en) * 2006-09-19 2009-02-03 Wang Dong-Lei Electrostatic Dust Collector
US20110056376A1 (en) * 2007-07-12 2011-03-10 Ohio University Low cost composite discharge electrode
US20140102302A1 (en) * 2012-10-12 2014-04-17 Hua-Ming Liu Combination discharge reactor for oil smoke decomposition
US9180466B2 (en) * 2012-10-12 2015-11-10 Hua-Ming Liu Combination discharge reactor for oil smoke decomposition
US20160221003A1 (en) * 2013-09-25 2016-08-04 Ohio University Discharge electrode suspension system using rings
US10022727B2 (en) * 2013-09-25 2018-07-17 Ohio University Discharge electrode suspension system using rings

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