CN104849014A - Flow fixture for air cooling flow test on hollow blades - Google Patents
Flow fixture for air cooling flow test on hollow blades Download PDFInfo
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- CN104849014A CN104849014A CN201510224699.4A CN201510224699A CN104849014A CN 104849014 A CN104849014 A CN 104849014A CN 201510224699 A CN201510224699 A CN 201510224699A CN 104849014 A CN104849014 A CN 104849014A
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Abstract
The present invention discloses a flow fixture for the air cooling flow test on hollow blades, which comprises a fixture body with an opening on one side thereof. The fixture body is provided with a fixture inner cavity used for the levitation of a hollow blade and communicated with the outside through the opening, a seal gasket covered onto the outer surface of he hollow blade and closed inside the opening of the fixture inner cavity, and a fixture air inlet for being connected with a flow tester and feeding the cooling air into the fixture inner cavity. The tenon air inlet of the hollow blade and the lower margin plate of the hollow blade are positioned in the fixture inner cavity. The shrouded air outlet of the hollow blade is positioned inside the fixture inner cavity to be communicated with the outside, so that a flow channel for the cooling air is formed, wherein the cooling air flows into the flow channel through the fixture air inlet and flows out of the flow channel through the shrouded air outlet. In this way, the stability of measured results is ensured and the floating error of measured results on a single part during multiple tests is almost zero. Therefore, whether the blade is qualified or not can be quickly tested. The production and delivery period of the blade is shortened.
Description
Technical field
The present invention relates to turbofan h type engine h moving turbine blade detection technique field, especially, relate to a kind of flow fixture for the test of hollow blade air cold air flow.
Background technology
Certain type machine high-pressure turbine working blade work under bad environment, should have good hot strength, fatigue resistance and croop property.Its blade adopts hollow-type structure, and namely cold airflow is entered by air intake opening place, tenon tooth position, is discharged from blade tip exhausr port by blade inner chamber, thus reaches ventilation cooling, the function of protection blade.
For ensureing blade cooling effect, high-pressure turbine blade, before processing warehouse-in, need carry out the test of single-piece air cold air flow by process data, namely under pressure 0.08MPa, and measuring flow 4.5m
3/ h ~ 6.5m
3/ h; And sealing property is qualified.
Since the batch production of this h type engine h, high-pressure turbine blade flow test all adopts old-fashioned unit clamp, but old-fashioned stream examination fixture all exists local current limliting and gas leak phenomenon, easily causes test value unstable; Because blade cannot be stablized fixing, cause weak effect of obturaging, easily cause test value unstable; Due to by bolt-locking, easily cause deformable blade or gas leakage, easily cause test value unstable.When therefore testing in water, the detected value of blade is generally at 4.0m
3/ h ~ 5.5m
3float between/h.Because of stream examination value extremely unstable, repeatedly need verify, cause blade cannot normally submit to always, become to produce and paid bottleneck.
Summary of the invention
The invention provides a kind of flow fixture for the test of hollow blade air cold air flow, all there is local current limliting and gas leak phenomenon to solve existing old-fashioned stream examination fixture, the weak effect that fixedly causes obturaging cannot be stablized, owing to passing through bolt-locking due to blade, easily cause deformable blade or gas leakage, easily cause test value unstable, repeatedly need verify, cause the technical matters that blade cannot normally be submitted to always.
According to an aspect of the present invention, a kind of flow fixture for the test of hollow blade air cold air flow is provided, comprise the jig main body of a band opening, jig main body is provided with for hovering hollow blade the fixture inner cavity be in communication with the outside by opening, be covered in the blade outside surface of hollow blade and the sealing shroud be covered in the opening of fixture inner cavity and provide the fixture air intake opening of cooling-air to fixture inner cavity for connection traffic exerciser, the tenon tooth air intake opening of hollow blade and the inframarginal of hollow blade are in fixture inner cavity, it is outer and be in communication with the outside that the integral shroud gas outlet of hollow blade is in fixture inner cavity, formed and enter and the cooling-air circulation passage of discharging from integral shroud gas outlet from fixture air intake opening.
Further, interference fit is adopted to be connected between sealing shroud with jig main body; And/or between sealing shroud and the blade of hollow blade, adopt interference fit to be connected.
Further, gland and gland for prevent sealing shroud and hollow blade from air cold air flow process of the test because of gaseous tension departing from jig main body outer in sealing shroud is provided with outside sealing shroud, gland is fixed on jig main body, and gland corresponds to the position of integral shroud gas outlet and offers opening for making integral shroud gas outlet expose.
Further, jig main body is provided with the forced leverage for hollow blade being pressed into fixture inner cavity.
Further, the stiff end of forced leverage is movably connected on jig main body and/or gland, and the fulcrum of forced leverage is on the vertical direction of hollow blade, hovers in the air in the force side of forced leverage.
Further, jig main body is provided with the pull-out leverage for being extracted from jig main body by hollow blade 3.
Further, the stiff end of pull-out leverage is held on outside hollow blade, and the fulcrum support of pull-out leverage is on jig main body and/or gland, hovers in the air in the force side of pull-out leverage.
Further, the internal face of fixture inner cavity adopts the brass material for preventing wall body corrosion.
Further, the internal face of sealing shroud and the profile of hollow blade match; The outside wall surface of sealing shroud and the opening internal face of jig main body match.
Further, sealing shroud adopts at least one in oil resistant rubber, natural rubber, silicon rubber.
The present invention has following beneficial effect:
The present invention is used for the flow fixture of hollow blade air cold air flow test, the blade outside surface at hollow blade is wrapped by sealing shroud, and sealing shroud is covered in the opening of jig main body, thus formation hollow blade and jig main body are to the Bidirectional-squeezing of sealing shroud, thus the phenomenon reducing gas leakage and current limliting produces probability, and the stability of sealing is better; By fixture inlet charge, air-flow is gathered in fixture inner cavity and forms high pressure, high pressure draught is entered into the inner chamber of hollow blade by tenon tooth air intake opening and is discharged by integral shroud gas outlet, thus the unique air flow passage formed from fixture air intake opening to integral shroud gas outlet, guarantee the stability of the detected value recorded, what make the repeatedly test result of Same Part is floating almost nil, thus whether qualified, reduce blade and produce the cycle of paying if can detect blade fast.
Except object described above, feature and advantage, the present invention also has other object, feature and advantage.Below with reference to figure, the present invention is further detailed explanation.
Accompanying drawing explanation
The accompanying drawing forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is one of structural representation of the flow fixture for the test of hollow blade air cold air flow of the preferred embodiment of the present invention;
Fig. 2 is the structural representation two of the flow fixture for the test of hollow blade air cold air flow of the preferred embodiment of the present invention;
Fig. 3 is the structural representation three of the flow fixture for the test of hollow blade air cold air flow of the preferred embodiment of the present invention.
Marginal data:
1, jig main body; 2, fixture inner cavity; 3, hollow blade; 301, blade; 302, tenon tooth air intake opening; 303, inframarginal; 304, integral shroud gas outlet; 4, sealing shroud; 5, fixture air intake opening; 6, gland; 7, forced leverage; 8, pull-out leverage.
Embodiment
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the present invention can by the multitude of different ways that limits and cover implement.
Fig. 1 is one of structural representation of the flow fixture for the test of hollow blade air cold air flow of the preferred embodiment of the present invention; Fig. 2 is the structural representation two of the flow fixture for the test of hollow blade air cold air flow of the preferred embodiment of the present invention; Fig. 3 is the structural representation three of the flow fixture for the test of hollow blade air cold air flow of the preferred embodiment of the present invention.
As shown in Figure 1, the flow fixture for the test of hollow blade air cold air flow of the present embodiment, comprise the jig main body 1 of a band opening, jig main body 1 is provided with for hovering hollow blade 3 fixture inner cavity 2 be in communication with the outside by opening, be covered in blade 301 outside surface of hollow blade 3 and the sealing shroud 4 be covered in the opening of fixture inner cavity 2 and provide the fixture air intake opening 5 of cooling-air to fixture inner cavity 2 for connection traffic exerciser, the tenon tooth air intake opening 302 of hollow blade 3 and the inframarginal 303 of hollow blade 3 are in fixture inner cavity 2, it is outer and be in communication with the outside that the integral shroud gas outlet 304 of hollow blade 3 is in fixture inner cavity 2, formed and enter and the cooling-air circulation passage of discharging from integral shroud gas outlet 304 from fixture air intake opening 5.The present invention is used for the flow fixture of hollow blade 3 air cold air flow test, blade 301 outside surface at hollow blade 3 is wrapped by sealing shroud 4, and sealing shroud 4 is covered in the opening of jig main body 1, thus form the Bidirectional-squeezing of hollow blade 3 and jig main body 1 pair of sealing shroud 4, thus the phenomenon reducing gas leakage and current limliting produces probability, and the stability of sealing is better; By fixture air intake opening 5 air inlet, air-flow is gathered in fixture inner cavity 2 and forms high pressure, high pressure draught is entered into the inner chamber of hollow blade 3 by tenon tooth air intake opening 302 and is discharged by integral shroud gas outlet 304, thus the unique air flow passage formed from fixture air intake opening 5 to integral shroud gas outlet 304, guarantee the stability of the detected value recorded, what make the repeatedly test result of Same Part is floating almost nil, thus whether can detect blade fast qualified, reduce blade and produce the cycle of paying.
As shown in Figure 1, in the present embodiment, between sealing shroud 4 with jig main body 1, interference fit is adopted to be connected.Interference fit is adopted to be connected between sealing shroud 4 and the blade 301 of hollow blade 3.
As shown in Figure 1, in the present embodiment, outside sealing shroud 4, be provided with gland 6 and gland 6 for prevent sealing shroud 4 and hollow blade 3 from air cold air flow process of the test because of gaseous tension departing from jig main body 1 outer in sealing shroud 4.Gland 6 is fixed on jig main body 1.The position that gland 6 corresponds to integral shroud gas outlet 304 offers the opening for making integral shroud gas outlet 304 expose.
As depicted in figs. 1 and 2, in the present embodiment, jig main body 1 is provided with the forced leverage 7 for hollow blade 3 being pressed into fixture inner cavity 2.
As depicted in figs. 1 and 2, in the present embodiment, the stiff end of forced leverage 7 is movably connected on jig main body 1 and/or gland 6.The fulcrum of forced leverage 7 is on the vertical direction of hollow blade 3.Hover in the air in the force side of forced leverage 7.By to force side force, can easily hollow blade 3 be pressed in the opening of jig main body 1, form interference fit syndeton, effectively improve overall sealing, improve the checking efficiency of hollow blade.
As shown in figures 1 and 3, in the present embodiment, jig main body 1 is provided with the pull-out leverage 8 for being extracted from jig main body 1 by hollow blade 3.
As shown in figures 1 and 3, in the present embodiment, the stiff end of pull-out leverage 8 is held on outside hollow blade 3.The fulcrum support of pull-out leverage 8 is on jig main body 1 and/or gland 6.Hover in the air in the force side of pull-out leverage 8.By to force side force, easily hollow blade 3 can be extracted from the opening of jig main body 1 and/or gland 6, thus take out and detect complete hollow blade, to facilitate hollow blade next time to detect, the checking efficiency of hollow blade can be improved.
As shown in Figure 1, in the present embodiment, the internal face of fixture inner cavity 2 adopts the brass material for preventing wall body corrosion.
As shown in Figure 1, in the present embodiment, the internal face of sealing shroud 4 and the profile of hollow blade 3 match.The outside wall surface of sealing shroud 4 and the opening internal face of jig main body 1 match.
As shown in Figure 1, in the present embodiment, sealing shroud 4 adopts at least one in oil resistant rubber, natural rubber, silicon rubber.
During enforcement, provide a kind of flow test fixture, meet not current limliting and the faying face sealing of blade air intake opening simultaneously.Make flow test fixture avoid narrow space between air intake opening (tenon tooth air intake opening 302) and listrium (inframarginal) completely, make full use of listrium (inframarginal) and these comparatively smooth regions of blade 301 of blade.Therefore utilize rubber to manufacture a gum cover (sealing shroud 4) to wrap up blade 301 completely, again rubber sleeve (sealing shroud 4) is stuck in the folder opening of jig main body 1, blade tenon tooth i.e. its whole air intake opening (tenon tooth air intake opening 302) is all wrapped in fixture inner cavity 2.
Simultaneously, the air intake opening (tenon tooth air intake opening 302) of blade, tenon tooth, inframarginal will be wrapped in fixture inner cavity 2 completely, air-flow is made to enter fixture gas channel by conduit, fixture inner cavity 2 internal pressure is raised, force air stream to enter along tenon tooth air intake opening 302, discharge from integral shroud gas outlet 304.
In addition, also will consider that bleed pressure is bigger than normal, blade profile front and rear edge Curvature varying is large, easily occurs that gap causes gas leakage, should increase integral shroud with rubber sleeve (sealing shroud 4) is fitted after installing blade, blocks front and rear edge place and to leak gas mouth.
During concrete enforcement:
(1) stream examination fixture cavity is made
Consider that stream examination fixture will touch water, for preventing corrosion, therefore fixture inner cavity 2 adopts brass.Because fixture inner cavity 2 air pressure is comparatively large, therefore be that rubber sleeve (sealing shroud 4) is buckled with gland 6 above fixture inner cavity 2, as shown in Figure 1, to prevent, rubber sleeve (sealing shroud 4) and part (hollow blade 3) are unexpected to be gone out.
(2) rubber sleeve is made
In fixture inner cavity 2, be bumped into rubber sleeve (sealing shroud 4), make the inwall of its rubber sleeve (sealing shroud 4) with blade shape.Use scraps blade as mould, is welded in rubber sleeve (sealing shroud 4) compacting tool set, utilizes mould to suppress rubber sleeve (sealing shroud 4).Be out of shape after utilizing rubber to be squeezed, make the blade profile gluing, sealing of rubber sleeve (sealing shroud 4) inner core and hollow blade 3.
Consider that rubber soft durometer can affect final sealing, therefore choose three kinds of rubber and carry out site test.
A: oil resistant rubber---partially hard
B: natural rubber---comparatively soft
C: silicon rubber---very soft
(3) rubber sleeve test is verified
Linking on flow tester by novel stream examination fixture by flexible pipe,---incision rubber sleeve encases rubber sleeve, and---rubber sleeve encasing blade is filled in fixture inner cavity, and------opening air valve---is stained with soap water brush in blade and rubber contact site with writing brush to buckle pressing plate, checks its impermeability.
Test findings---
A group---oil resistant rubber: after installation, opens air valve, and shown in upper figure, there is obvious gas leakage at arrow position, and because oil resistant rubber is partially hard, deflection is less, so there is fine gap between part and rubber sleeve, causes gas leakage.
B group---natural rubber: after installation, opens air valve, and without gas leak phenomenon, but natural rubber is too soft, and mounted part is difficult to take out.
C group---silicon rubber: after installation, opens air valve, and without gas leak phenomenon, silicon rubber is harder than natural rubber, so comparatively easily take out.
Conclusion: the silicon rubber effect of C group is best, therefore select C group silicon rubber as the best material of rubber sleeve on stream examination fixture.
(4) novel stream examination fixture is optimized again
Although the test effect of novel stream examination fixture is relatively good, still there are two practical problemss in operation at the scene, as:
1), after rubber sleeve parcel blade, be interference state with its fixture inner cavity, when rubber sleeve being inserted fixture inner cavity, resistance is very comparatively large, and installation process is required great effort very much.
2) although silicon rubber taking-up easier than natural rubber, because rubber sleeve coordinates closely with fixture, when batch blade stream is had a try, by manually installing taking-up, there is certain labour intensity.
Therefore continue to be further improved novel stream examination fixture.
Namely on gland 6, add a pressing plate, utilize lever principle, blade can be pressed in rubber sleeve (sealing shroud 4) smoothly, and it is time saving and energy saving to operate, as shown in Figure 3.
Meanwhile, designing and producing a special pickup device (pull-out leverage 8 as shown in Figure 3) especially, without the need to being taken out in rubber sleeve by hollow blade by finger force, having greatly reduced operator's labour intensity.
Fixture inner cavity 2 and elastometric boot (sealing shroud 4) agent structure, be beneficial to sealing and the air intake opening not current limliting of hollow blade 3.
Pressing plate (forced leverage 7) adds and pulls out part device servicing unit (pull-out leverage 8), is convenient to the installation and removal of hollow blade 3.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1., for a flow fixture for hollow blade air cold air flow test, comprise the jig main body (1) of a band opening, it is characterized in that,
Described jig main body (1) is provided with for the hollow blade that hovers (3) and the fixture inner cavity (2) be in communication with the outside by opening, be covered in described hollow blade (3) blade (301) outside surface and the sealing shroud (4) be covered in the opening of described fixture inner cavity (2) and provide the fixture air intake opening (5) of cooling-air to described fixture inner cavity (2) for connection traffic exerciser
The tenon tooth air intake opening (302) of described hollow blade (3) and the inframarginal (303) of described hollow blade (3) are in described fixture inner cavity (2),
The integral shroud gas outlet (304) of described hollow blade (3) is in described fixture inner cavity (2) and be in communication with the outside outward, is formed and enters and the cooling-air circulation passage of discharging from described integral shroud gas outlet (304) from described fixture air intake opening (5).
2., according to claim 1 for the flow fixture of hollow blade air cold air flow test, it is characterized in that,
Interference fit is adopted to be connected between described sealing shroud (4) with described jig main body (1); And/or
Interference fit is adopted to be connected between described sealing shroud (4) with described blade (301).
3., according to claim 1 for the flow fixture of hollow blade air cold air flow test, it is characterized in that,
Be provided with lid outside described sealing shroud (4) and be pressed on the gland (6) of described sealing shroud (4) outward and for preventing described sealing shroud (4) and described hollow blade (3) from departing from described jig main body (1) because of gaseous tension in air cold air flow process of the test
Described gland (6) is fixed on described jig main body (1),
Described gland (6) offers the opening for making described integral shroud gas outlet (304) expose corresponding to the position of described integral shroud gas outlet (304).
4., according to claim 3 for the flow fixture of hollow blade air cold air flow test, it is characterized in that,
Described jig main body (1) is provided with the forced leverage (7) for described hollow blade (3) being pressed into described fixture inner cavity (2).
5., according to claim 4 for the flow fixture of hollow blade air cold air flow test, it is characterized in that,
The stiff end of described forced leverage (7) is movably connected on described jig main body (1) and/or described gland (6),
The fulcrum of described forced leverage (7) is on the vertical direction of described hollow blade (3),
Hover in the air in the force side of described forced leverage (7).
6., according to claim 3 for the flow fixture of hollow blade air cold air flow test, it is characterized in that,
Described jig main body (1) is provided with the pull-out leverage (8) for being extracted from described jig main body (1) by described hollow blade (3).
7., according to claim 6 for the flow fixture of hollow blade air cold air flow test, it is characterized in that,
The stiff end of described pull-out leverage (8) is held on described hollow blade (3) outward,
The fulcrum support of described pull-out leverage (8) on described jig main body (1) and/or described gland (6),
Hover in the air in the force side of described pull-out leverage (8).
8. according to any one of claim 1 to 7 for hollow blade air cold air flow test flow fixture, it is characterized in that,
The internal face of described fixture inner cavity (2) adopts the brass material for preventing wall body corrosion.
9. according to any one of claim 1 to 7 for hollow blade air cold air flow test flow fixture, it is characterized in that,
The internal face of described sealing shroud (4) and the profile of described hollow blade (3) match;
The outside wall surface of described sealing shroud (4) and the opening internal face of described jig main body (1) match.
10. according to any one of claim 1 to 7 for hollow blade air cold air flow test flow fixture, it is characterized in that,
Described sealing shroud (4) adopts at least one in oil resistant rubber, natural rubber, silicon rubber.
Priority Applications (1)
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CN201510224699.4A CN104849014A (en) | 2015-05-05 | 2015-05-05 | Flow fixture for air cooling flow test on hollow blades |
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CN201510224699.4A CN104849014A (en) | 2015-05-05 | 2015-05-05 | Flow fixture for air cooling flow test on hollow blades |
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Cited By (9)
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CN105269494A (en) * | 2015-11-26 | 2016-01-27 | 中国南方航空工业(集团)有限公司 | Blade flow test clamp |
CN105547663A (en) * | 2015-12-04 | 2016-05-04 | 中国南方航空工业(集团)有限公司 | Bearing simulator flow direction test clamp |
CN106525145A (en) * | 2016-12-21 | 2017-03-22 | 中国南方航空工业(集团)有限公司 | Device for adjusting flow of inner cavity of blade |
CN106595778A (en) * | 2016-12-21 | 2017-04-26 | 中国南方航空工业(集团)有限公司 | Method for measuring flow of cavity of hollow blade |
CN106595791A (en) * | 2016-12-21 | 2017-04-26 | 中国南方航空工业(集团)有限公司 | Measuring fixture for flow of cavity of hollow blade |
CN106596089A (en) * | 2016-12-21 | 2017-04-26 | 中国南方航空工业(集团)有限公司 | Aero-engine hollow blade core space flow adjusting and measuring method |
CN106769062A (en) * | 2016-12-21 | 2017-05-31 | 中国南方航空工业(集团)有限公司 | A kind of method for carrying out flow adjustment to blade inner chamber |
CN109000911A (en) * | 2018-06-26 | 2018-12-14 | 哈尔滨电气股份有限公司 | It is a kind of for blade thermal mechanical fatigue-creep experimental rig |
EP3499210A1 (en) * | 2017-12-14 | 2019-06-19 | United Technologies Corporation | Hybrid material airflow impression molds |
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CN105269494A (en) * | 2015-11-26 | 2016-01-27 | 中国南方航空工业(集团)有限公司 | Blade flow test clamp |
CN105547663B (en) * | 2015-12-04 | 2018-07-20 | 中国南方航空工业(集团)有限公司 | Bearing SIMULATOR flux and flow direction test fixture |
CN105547663A (en) * | 2015-12-04 | 2016-05-04 | 中国南方航空工业(集团)有限公司 | Bearing simulator flow direction test clamp |
CN106595791B (en) * | 2016-12-21 | 2019-03-22 | 中国南方航空工业(集团)有限公司 | A kind of hollow blade inner flow measurement fixture |
CN106595778B (en) * | 2016-12-21 | 2019-02-05 | 中国南方航空工业(集团)有限公司 | A kind of hollow blade inner flow-measuring method |
CN106596089A (en) * | 2016-12-21 | 2017-04-26 | 中国南方航空工业(集团)有限公司 | Aero-engine hollow blade core space flow adjusting and measuring method |
CN106769062A (en) * | 2016-12-21 | 2017-05-31 | 中国南方航空工业(集团)有限公司 | A kind of method for carrying out flow adjustment to blade inner chamber |
CN106595778A (en) * | 2016-12-21 | 2017-04-26 | 中国南方航空工业(集团)有限公司 | Method for measuring flow of cavity of hollow blade |
CN106525145A (en) * | 2016-12-21 | 2017-03-22 | 中国南方航空工业(集团)有限公司 | Device for adjusting flow of inner cavity of blade |
CN106769062B (en) * | 2016-12-21 | 2019-01-18 | 中国南方航空工业(集团)有限公司 | A method of for carrying out flow adjustment to blade inner cavity |
CN106595791A (en) * | 2016-12-21 | 2017-04-26 | 中国南方航空工业(集团)有限公司 | Measuring fixture for flow of cavity of hollow blade |
CN106525145B (en) * | 2016-12-21 | 2019-02-05 | 中国南方航空工业(集团)有限公司 | A kind of device for the progress flow adjustment of blade inner cavity |
EP3499210A1 (en) * | 2017-12-14 | 2019-06-19 | United Technologies Corporation | Hybrid material airflow impression molds |
US20190184600A1 (en) * | 2017-12-14 | 2019-06-20 | United Technologies Corporation | Hybrid material airflow impression molds |
US10710272B2 (en) | 2017-12-14 | 2020-07-14 | United Technologies Corporation | Hybrid material airflow impression molds |
CN109000911A (en) * | 2018-06-26 | 2018-12-14 | 哈尔滨电气股份有限公司 | It is a kind of for blade thermal mechanical fatigue-creep experimental rig |
CN109000911B (en) * | 2018-06-26 | 2024-02-02 | 哈尔滨电气股份有限公司 | Test device for thermal mechanical fatigue-creep of blade |
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Application publication date: 20150819 |